Abstract: This invention is for a novel method of treating carbon fiber. Carbon fiber is a very unique material and its processing requires high temperatures. Also since carbon fibers are lightweight and porous, heating is accomplished in this process by radiation with a heated gas flowing through the material. Also a float is used to transfer the material from one process station to another so as to prevent delaminating of the carbon fiber.

Abstract: A multi-axis rotary seal system to provide a gas-tight seal between a stationary hood and the end of a rotating tube kiln comprises a stationary hood positioned at the end of the rotary tube and having extended therefrom, a fully flexible bellows attached at the other end to a structural ring which, in turn, is attached to a graphite ring, slidably pressed against a flange on the rotary tube to form an atmospheric seal. The structural ring is held to the stationary hood by multi-axis supports that allow movement of the ring in three axial directions. In operation, during expansion and contraction of the rotating tube and eccentricities of motion, the integrity of the slidable seal formed by the graphite ring against the mating surface of the tube flange, is maintained by a biasing device pressing the graphite ring and the tube flange together in slidable engagement.

Abstract: A purge chamber for providing a controlled atmosphere for the treatment of materials comprises a housing within which materials to be treated may be passed through and subjected to a cross-flow of purging gas entering and exiting through a multiplicity of inlets and outlets positioned along the length of the housing. Exiting gas may be recycled and re-entered in combination with fresh gas. In practice, materials to be treated may be conveyed through the chamber while the atmosphere surrounding the materials is continuously exchanged. Flapper doors, spanning the width of the chamber, are positioned along the path of travel of the materials being treated to direct the cross-flow of purging gas and prevent the entry of unwanted gases.

Abstract: A kiln, useful for sintering basemetal capacitors comprises an inner zone having vertically oriented gas dispersion conduits for the inlet and radial dispersion of gas and vertically oriented electrical heating elements. Each gas dispersion conduit comprises a porous or perforated inner tube for a porous or perforated outer tube concentrically positioned around the inner tube. The annular space between is filled with a porous refractory medium, such as a bulk ceramic fiber. The temperature of the inner zone is controlled by the electrical heating elements. The gas is evenly heated as it passes radially from the inner tube through the porous refractory medium and then through the outer tube. Surrounding the inner zone is a multiplicity of stacks of substantially horizontally-oriented trays on which the material or articles to be sintered or otherwise treated are placed. The circle of stacks of trays is surrounded by an outer heating zone comprising an outer ring of electrical heating elements.

Abstract: A rotary calciner for the treatment such as thermal treatment of particulate solids equipped with riffle flights, each in the form of an inverted V shape. The flights are arranged in at least two rows on the inner circumferential wall of the calciner, the rows being staggered so that the apex of each riffle flight is directly beneath the space between two riffle flights in the row above. The riffle flights provide continuous mixing and improve gas-solid contact curing rotation.

Abstract: This invention relates to a batch type rotary calcination system where the gas used to heat and chemically react a particulate material is cross-flow contacted with the particulate material. This cross-flow is achieved by locating a gas inlet and a gas outlet adjacent an apertured cylinder containing the particulate material. The apertures on the cylinder are covered by a screen designed to permit gas flow through but prevent the escape of particulate material from the system. The gas inlet and gas outlet are so positioned to provide a continuous gas cross-flow through the particulate material being treated.

Abstract: A direct heat rotary calciner and method for providing improved thermal treatment of particulate material comprises a rotary tube having a plurality of screened apertures along the length thereof. Material to be treated is passed through the rotating tube and contacted during passage with a cross-flow of heated gases entering and leaving through the screened apertures. At least a portion of the internal wall of the tube may be provided with spiral flights to aid in the conveyance of the particulate material through the rotating tube.

Abstract: An apparatus for drying/calcining comprises a horizontally extending rotatable drum and a center tube, concentrically positioned within the rotatable drum to provide an annular combustion chamber between the outer wall of the center tube and the inner wall of the rotatable drum. One or more gas jet burners are positioned to inject gas fuel and combustion air into the annular combustion chamber in a tangential direction to create a vortex flow of combustion gases through the annular combustion chamber. The flue gas is discharged through the center tube. In operation, a material to be dried and/or calcined is applied to the external wall of the rotatable drum as it rotates toward a scraper or doctor blade where the dried or calcined product is removed by scraping.