Abstract: A pallet includes a rigid body that supports a concrete product and a polymer layer that corresponds to a geometry of the concrete product within a predetermined tolerance. One or more flanges with apertures are provided with the rigid body for the polymer layer to attach thereto. The polymer layer can extend outward from the rigid body to form a portion of the dimensions for the concrete product within predefined tolerances.

Abstract: A method and cart for handling spacers used for spacing the wire mesh reinforcing cages used in the production of concrete pipe, The spacers are placed and shipped on hollow tubes laid in layers in a shipping container. The spacers are shipped to the user stored on these hollow tubes together with a mobile cart that has a vertical support containing a plurality of outwardly extending arms. When ready to be installed at the concrete pipe production site, a tube containing the spacers is removed from the shipping container and slipped over each arm. The cart can then easily be moved around the production location where the spacers for readily available for use in making the concrete product.

Abstract: Pallet includes an inner structural support with a bottom section and a top section. The top section has an upward facing, load bearing surface that is bonded with a substantially smooth polymer layer. More specifically, the bottom section includes an annular ring that supports a top section comprising an annular ring and a flange that supports the load. The top section is bonded with a polymer to form a smooth surface suitable for curing concrete.

Abstract: A pallet includes a rigid body that supports a concrete product and a polymer layer that corresponds to a geometry of the concrete product within a predetermined tolerance. One or more flanges with apertures are provided with the rigid body for the polymer layer to attach thereto. The polymer lay can extend outward from the rigid body to form a portion of the dimensions for the concrete product within predefined tolerances.

Abstract: The extruder head assembly comprises of a drive shaft connected to a troweling cylinder. A plurality of rollers are spaced around the drive shaft and above the troweling cylinder and intermittently contact an inside surface as the troweling cylinder is rotated and pulled upward. The rollers are either elliptically shaped or round positioned on an eccentric axis for intermittent contact against an inside surface of the concrete pipe. The rollers compact the concrete mixture to form the outer surface and the troweling cylinder follows the compaction by smoothing the surface. The troweling cylinder comprises a plurality of removable sections. Each section is composed of a plurality of removable and replaceable tile segments. When a tile segment breaks, the section containing the broken tile segment can be removed so that the broken tile segment can be replaced.

Abstract: A vibration system for concrete pipe making machines using the dry cast method and which employ adjustable molds comprised of corner panels joined to intermediate panels. Two coupled vertically spaced-apart vibrators are mounted in two opposite corner panels of the mold core. The vibrators are mounted on shelves welded to the interior of the walls that form the mold surface. The shelves are also welded to vertical end walls that extend inwardly to form the box-like corner panel. The corner panels and intermediate panels are secured together by removable fasteners that join the vertical end walls of the corner panels to the corresponding vertical end walls of the side panels. The joined corner panels and side panels provide a rigid core structure similar to a solid core and allow the entire core to become the vibration structure.

Abstract: A post-tensioning wrap includes a housing having at least one cavity and at least one tendon bonded to the housing. The wrap can be wrapped around the concrete article to equalize compression. Thereafter, a medium is injected into the cavity causing the housing to swell and compression of the concrete article by the tendon.

Abstract: A spacer for spacing the reinforcing cage from the forms used in making concrete products. The spacer is made of concrete or a geopolymer material and has a pair of spaced-apart notches, one T-shaped and one L-shaped that provide for simple, quick installation on adjacent horizontal wires of the reinforcing cage. When locked into place, the shape of the spacer provides the desired cover, the amount of which depends upon the size of the spacer when formed.

Abstract: The extruder head assembly comprises of a drive shaft connected to a troweling cylinder. A plurality of rollers are spaced around the drive shaft and above the troweling cylinder and intermittently contact an inside surface as the troweling cylinder is rotated and pulled upward. The rollers are either elliptically shaped or round positioned on an eccentric axis for intermittent contact against an inside surface of the concrete pipe. The rollers compact the concrete mixture to form the outer surface and the troweling cylinder follows the compaction by smoothing the surface. The troweling cylinder comprises a plurality of removable sections. Each section is composed of a plurality of removable and replaceable tile segments. When a tile segment breaks, the section containing the broken tile segment can be removed so that the broken tile segment can be replaced.

Abstract: Pallet includes an inner structural support with a bottom section and a top section. The top section has an upward facing, load bearing surface that is bonded with a substantially smooth polymer layer. More specifically, the bottom section includes an annular ring that supports a top section comprising an annular ring and a flange that supports the load. The top section is bonded with a polymer to form a smooth surface suitable for curing concrete.

Abstract: According to the present invention, there is provided an apparatus for positioning a specimen to be tested relative to an external force applicator. The external force applicator is adapted for engaging the specimen for test purposes. A defined path extends between a first position away from the external load applicator and a second position underneath the external load applicator. A carriage positioned on the defined path moves relative to the external force applicator between the first position which is a loading position away from the external force applicator and the second position which is an engagement position. When the specimen is in the second engagement position, the external force applicator can engage the specimen to conduct the test.

Abstract: A method and cart for handling spacers used for spacing the wire mesh reinforcing cages used in the production of concrete pipe, The spacers are placed and shipped on hollow tubes laid in layers in a shipping container. The spacers are shipped to the user stored on these hollow tubes together with a mobile cart that has a vertical support containing a plurality of outwardly extending arms. When ready to be installed at the concrete pipe production site, a tube containing the spacers is removed from the shipping container and slipped over each arm. The cart can then easily be moved around the production location where the spacers for readily available for use in making the concrete product.

Abstract: A method and cart for handling spacers used for spacing the wire mesh reinforcing cages used in the production of concrete pipe. The spacers are placed and shipped on hollow tubes laid in layers in a shipping container. The spacers are shipped to the user stored on these hollow tubes together with a mobile cart that has a vertical support containing a plurality of outwardly extending arms. When ready to be installed at the concrete pipe production site, a tube containing the spacers is removed from the shipping container and slipped over each arm. The cart can then easily be moved around the production location where the spacers for readily available for use in making the concrete product.

Abstract: At the filling station of a dry cast pipe making machine for making pipe lined with a plastic liner, the liner is first placed over the core and then a plurality of spaced-apart, removable L-shaped plates are secured around the top edge of the core. One leg of each plate extends inside the core with the other leg extending downwardly over the top edge of the liner. The plates are removably held in place on the core by the use of a clamping device, such as a vise-grip, for example. Once the form is filled with concrete and ready for the pressure heading step, the downwardly extending legs of the plates serve as ‘shoehorns’ to guide the pressure header over the top of the liner and prevent damage to it. In addition, the plates will assist in centering the core within the jacket.

Abstract: At the filling station of a dry cast pipe making machine for making pipe lined with a plastic liner, the liner is first placed over the core and then a plurality of spaced-apart, removable L-shaped plates are secured around the top edge of the core. One leg of each plate extends inside the core with the other leg extending downwardly over the top edge of the liner. The plates are removably held in place on the core by the use of a clamping device, such as a vise-grip, for example. Once the form is filled with concrete and ready for the pressure heading step, the downwardly extending legs of the plates serve as ‘shoehorns’ to guide the pressure header over the top of the liner and prevent damage to it. In addition, the plates will assist in centering the core within the jacket.

Abstract: A vibration system for concrete pipe making machines which system utilizes a precisely manufactured inner mold core that contains mounting surfaces for two coupling shaft bearings and two electric vibrators. The bearing mounting surfaces are accurately located with respect to the electric vibrator mounting surfaces to allow the mold core to become the vibration structure. Jaw-type coupling hubs are keyed and fixed to each end of a coupling shaft with each electric vibrator also having a jaw-type coupling hub fixed to one end of its eccentric weights. The eccentric weights of both electric vibrators are aligned upon assembly in the core.

Abstract: As a part of the manufacture of concrete products, such as concrete pipe, manholes and the like, the joint rings applied during the casting process much be removed. The invention relates to a joint ring removal system in which a vertically oriented concrete product, containing a joint ring, is gripped to hold the product stationary while a joint ring pulling force is applied. Then, a shocking force is applied laterally to the joint ring to free it from the concrete joint. The amount of pulling force applied to the joint ring is less than that required to separate the joint ring from the concrete while the shocking force is applied in a direction transverse to the pulling force so that no harmful tensile shocking forces are transmitted to the concrete joint. The pulling force on the joint ring is variably applied and timed with the shocking force.

Abstract: As a part of the manufacture of concrete products, such as concrete pipe, manholes and the like, the joint rings applied during the casting process much be removed. The invention relates to a joint ring removal system in which a vertically oriented concrete product, containing a joint ring, is gripped to hold the product stationary while a joint ring pulling force is applied. Then, a shocking force is applied laterally to the joint ring to free it from the concrete joint. The amount of pulling force applied to the joint ring is less than that required to separate the joint ring from the concrete while the shocking force is applied in a direction transverse to the pulling force so that no harmful tensile shocking forces are transmitted to the concrete joint. The pulling force on the joint ring is variably applied and timed with the shocking force.

Abstract: An automated feeder for concrete pipe making machines used to produce concrete pipes that have round as well as box-shaped, elliptical and other non-round shapes. The feeder has a concrete storage hopper mounted over a fixed pivot, and the hopper charges the concrete onto a belt-type conveyor the input end of which turns on the same pivot as the hopper for movement along a radial track. The discharge end of the feeder conveyor discharges the concrete into a rotatable chute that distributes the concrete into the cavity of the pipe mold. Encoders are combined with the motors driving the chute and the radial movement of the feeder conveyor so as to monitor the position and speed of the radial movement of the conveyor and position and speed of rotation of the chute. Information from the encoders is inputted into a computer which is programmed to control the speed and position of these components of the feeder depending upon the selected size and shape of the concrete form to be filled.

Abstract: A collapsible core for concrete pipe making machines that are used in the dry cast process when lined pipe are to be produced. The collapsible core of the invention has a moveable front panel joined to two moveable side panels, all of the panels being connected to hydraulically powered linkage arrangements that will pull the panels straight back from the liner. The collapsible core is constructed so that when moveable panels of the core are retracted to collapse the core, the core panels are guided along radial lines of the core to pull the panels directly away from the pipe liner, thus practically eliminating the friction that causes bulging or pull out of the liner from the concrete pipe.