Abstract: An unconventional oil separator includes a vertical design. Generally, a refrigerant enters the vertical oil separator and spins downwards. The oil separator includes plates within the oil separator that either maintain the spin of the refrigerant or reverse the spin of the refrigerant, which causes oil in the refrigerant to separate from the refrigerant. A vertical outlet allows refrigerant that spins towards the bottom of the oil separator to travel back towards the top and out of the oil separator. Separated oil is collected at the bottom of the oil separator.

Abstract: In a refrigeration system, a tube-and-fin heat exchanger has spaced fins that extend to an outer periphery of the heat exchanger and has smaller embedded fins in between or in a spaced relationship with each of the other fins. The embedded fins do not extend all the way to the outer periphery of the fins along the airside directions but have a shorter outer periphery such that there is an offset distance. Because of the offset distance, there is space that continues to provide room for fluid movement without fouling of the face of the heat exchanger and that provides an expected appearance while still having the benefit of additional fins elements further inside of the heat exchanger. Other exchangers and condensers are included.

Abstract: A cooling system uses P-traps to address the oil return issues that result from a vertical separation between the compressor and the high side heat exchanger. Generally, the vertical piping that carries the refrigerant from the compressor to the high side heat exchanger includes P-traps installed at various heights to capture oil in the refrigerant and to prevent that oil from flowing back to the compressor. T-connections are coupled to the P-traps to allow the oil to drain out of the P-traps. The oil may then be collected and returned to the compressor.

Abstract: A cooling system is provided that partially floods one of its freezers (e.g., the ice cream freezer) such that the refrigerant discharged by the freezer includes a liquid component. In this manner, the freezers in the system can operate at the same saturated suction temperature. A heat exchanger can be used to transfer heat to the liquid component of the discharge to evaporate the liquid component.

Abstract: A refrigeration system includes a valve and a controller. The valve is configured to control the flow of refrigerant into an evaporator, the refrigerant having an associated liquid setting comprising a temperature and a pressure at which the refrigerant flows through the valve. The controller is operable to adjust the liquid setting, the adjusted liquid setting comprising a temperature and a pressure selected to improve energy efficiency under conditions currently being experienced by the refrigeration system, wherein the controller is operable to adjust the temperature and the pressure simultaneously such that the adjustment does not interfere with operation of the valve.

Abstract: An apparatus includes a high side heat exchanger, a flash tank, a load, a compressor, and a heat exchanger. The high side heat exchanger removes heat from a refrigerant. The flash tank stores the refrigerant from the high side heat exchanger and to discharge a flash gas. The load uses the refrigerant from the cool a space proximate the load. The compressor compresses the refrigerant from the load. The heat exchanger transfers heat from the refrigerant from the compressor to the flash gas before the refrigerant from the compressor reaches the high side heat exchanger. The heat exchanger directs the flash gas to the compressor after heat from the refrigerant from the compressor is transferred to the flash gas and directs the refrigerant from the compressor to the high side heat exchanger after heat from the refrigerant from the compressor is transferred to the flash gas.

Abstract: An apparatus includes a high side heat exchanger, a flash tank, a first load, a first oil separator, and a first compressor. The high side heat exchanger removes heat from a refrigerant. The flash tank stores the refrigerant. The first load uses the refrigerant to cool a first space proximate the first load. During a first mode of operation, the first oil separator separates an oil from the refrigerant from the first load and directs the refrigerant to an ejector. The ejector directs the refrigerant from the high side heat exchanger and the refrigerant form the first oil separator to the flash tank. The flash tank directs the refrigerant from the first oil separator to the first compressor. The first compressor compresses the refrigerant from the flash tank. During a second mode of operation, the first oil separator directs the oil separated from the refrigerant to the first compressor.

Abstract: An apparatus includes a first expander, a flash tank, a first load, a first work recovery compressor, a valve, and a first compressor. The first expander expands a refrigerant. The flash tank stores a refrigerant from the expander. The first load uses the refrigerant from the flash tank to cool a space proximate the first load. The work recovery compressor compresses the refrigerant from the first load and is driven by the first expander. The valve reduces the pressure of the refrigerant from the work recovery compressor below a threshold. The first compressor compresses the refrigerant from the valve.

Abstract: A system includes a flash tank, a first load, a second load, a first compressor, a second compressor, a first valve, and a second valve. The flash tank stores a refrigerant. The first and second loads use the refrigerant to cool first and second spaces. The first compressor compresses the refrigerant from the first load during a first mode of operation and a flash gas from the flash tank during a second mode of operation. The second compressor compresses a mixture of the refrigerant from the first and second loads during the first mode of operation. The first valve directs the flash gas from the flash tank to the first compressor during the second mode of operation. The second valve directs the compressed flash gas from the first compressor to the first load during the second mode of operation to defrost the first load.

Abstract: A cooling system uses P-traps to address the oil return issues that result from a vertical separation between the compressor and the high side heat exchanger. Generally, the vertical piping that carries the refrigerant from the compressor to the high side heat exchanger includes P-traps installed at various heights to capture oil in the refrigerant and to prevent that oil from flowing back to the compressor. As oil collects in the P-traps, the refrigerant begins to push the oil upwards until the oil reaches the high side heat exchanger. Multiple piping of different sizes may be used depending on a discharge pressure of the compressor. When the discharge pressure is higher, a larger piping may be used direct the oil and refrigerant to the high side heat exchanger.

Abstract: A cooling system is designed to generally allow for one or more compressors to be bypassed when ambient temperatures are low. The system includes a bypass line and valve that opens when ambient temperatures are low and/or when the pressure of the refrigerant in the system is low. In this manner, the refrigerant can flow through the bypass line instead of through one or more compressors. These compressors may then be shut off. To supply any needed pressure to cycle the refrigerant, the system may include a pump that turns on when the bypass line is open. When ambient temperatures are extremely low, thermosiphon may be used to cycle the refrigerant.

Abstract: A method by a controller of a cooling system includes calculating a difference between a first temperature of ambient air and a second temperature of pre-cooled air. The pre-cooled air is ambient air that has been cooled by water from a water distribution system before it enters one or more condenser coils. The method further includes determining that the difference between the first and second temperatures is less than or equal to a predetermined temperature difference, and in response, determining that the first temperature is greater than or equal to a minimum temperature. The method further includes, if the first temperature is greater than or equal to the minimum temperature, instructing the water distribution system to distribute the water to pre-cool the ambient air for a predetermined length of time and to disable the distribution of the water after the predetermined amount of time has elapsed.

Abstract: An apparatus includes a suction header, a drain leg, an oil separator, and an oil reservoir. The suction header is configured to receive a refrigerant and the drain leg is coupled to the suction header. The oil separator is configured to separate an oil from the refrigerant from a compressor. During a first mode of operation, the drain leg is configured to collect an oil from the refrigerant from a compressor at the suction header. During a second mode of operation, the oil separator is configured to direct the oil separated from the refrigerant from the compressor through the drain leg and to the oil reservoir.

Abstract: An apparatus includes a high side heat exchanger, a flash tank, a first load, a first compressor, an auxiliary cooling system, and a first check valve. The high side heat exchanger removes heat from a refrigerant. The flash tank stores the refrigerant from the high side heat exchanger. The first load uses the refrigerant to remove heat from a space proximate the first load. The first compressor compresses the refrigerant from the first load. The auxiliary cooling system removes heat from the refrigerant stored in the flash tank during a power outage. The first check valve directs the refrigerant between the first load and the first compressor back to the flash tank when the pressure of the refrigerant between the first load and the first compressor exceeds a threshold during the power outage.

Abstract: The present application provides a refrigeration system. The refrigeration system may include an evaporator assembly, a suction header assembly with a suction header heat exchanger therein, and a liquid header in communication with the suction header heat exchanger.

Abstract: An apparatus includes a high side heat exchanger, a heat exchanger, a flash tank, a first expansion valve, a second expansion valve, a load, a first compressor, and a second compressor. During a first mode of operation, the second expansion valve directs refrigerant from the flash tank to the load. The refrigerant from the load bypasses the first compressor. The heat exchanger transfers heat from the refrigerant from the high side heat exchanger to the refrigerant from the load. The second compressor compresses the refrigerant from the heat exchanger. During a second mode of operation, the first expansion valve directs refrigerant from the flash tank to the load. The first compressor compresses the refrigerant from the load and the second compressor compresses the refrigerant from the first compressor before the refrigerant from the first compressor reaches the high side heat exchanger.

Abstract: An apparatus includes a flash tank that stores a refrigerant, a first load that uses the refrigerant to cool a first space, second and third loads, first and second compressors, and a valve. During a first mode of operation: the second load uses the refrigerant to cool a second space, the third load uses the refrigerant to cool a third space, the second compressor compresses the refrigerant from the second and third loads, and the first compressor compresses the refrigerant from the first load and the second compressor. During a second mode of operation: the second compressor compresses the refrigerant from the second load and directs the compressed refrigerant to the third load to defrost the third load and the valve prevents the refrigerant at the third load from flowing to the flash tank until a pressure of the refrigerant at the third load exceeds a threshold.

Abstract: In one embodiment, an apparatus includes an insert for an evaporator coil. The insert is located within the evaporator coil. The insert for the evaporator coil reduces refrigerant charge in the evaporator coil and causes refrigerant flowing through the evaporator coil to change direction. The insert for the evaporator coil includes a solid core and a plurality of support legs.

Abstract: A system includes a high side heat exchanger, a flash tank, an air conditioner load, an air conditioner ejector, a refrigeration load, a first compressor, a second compressor, and a vapor ejector. The high side heat exchanger removes heat from a refrigerant. The flash tank stores the refrigerant from the high side heat exchanger. The air conditioner load uses the refrigerant from the flash tank to remove heat from a first space proximate the air conditioner load. The air conditioner ejector pumps the refrigerant from the air conditioner load to the flash tank. The refrigeration load uses the refrigerant from the flash tank to remove heat from a second space proximate the refrigeration load. The first compressor compresses the refrigerant from the refrigeration load. The second compressor compresses a flash gas from the flash tank. The vapor ejector pumps the refrigerant from the refrigeration load to the flash tank.