Abstract: Disclosed is a stator structure of a flat wire motor, including a stator core, a first conductor, a second conductor and a third conductor. An inner wall of the stator core is provided circumferentially and uniformly with m stator slots; the first conductor, the second conductor and the third conductor are provided in the stator slots. The present application uses a 2-way N-layer winding solution to provide a flat wire winding connection solution with balanced three-phase resistance and no loop current by connecting six neutral point conductors, a first conductor, six second conductors and six third conductors; the three-phase outlet wire conductors and neutral point copper row are in two adjacent layers, and positions are concentrated after twisting the head to simplify the end structure.

Abstract: A rotor sheet includes a sheet body. The sheet body includes a plurality of magnetic poles symmetrically distributed in a circumferential direction of the sheet body. Each magnetic pole includes one first magnet groove symmetrical about a D-axis center line, two second magnet grooves symmetrically distributed in an approximate V shape about the D-axis center line, two first air grooves symmetrically distributed on the outer sides of two ends of the first magnet groove, and one second air groove positioned between the ends of the two second magnet grooves near the side of the center of the sheet body. First magnetic bridges are formed between the first air grooves and an excircle of the sheet body, and second magnetic bridges are formed between the first magnet groove and the first air grooves; and third magnetic bridges are formed between the excircle of the sheet body.

Abstract: The integrated dual-motor controller includes a controller housing, a bus magnetic ring component, an all-in-one module, a control plate, an isolation plate and a drive plate. The bus magnetic ring component, the all-in-one module, the control plate, the isolation plate and the drive plate are all integrated in the controller housing. The integrated dual-motor controller is designed to achieve a high level of integration, and a modular design is used inside to facilitate mounting and reduce the size.

Abstract: Disclosed are a punching piece of a permanent magnet motor rotor for a vehicle and a rotor skewing structure thereof. The punching piece of the rotor includes an inner punching piece and an outer punching piece, a center of the inner punching piece is provided with a mounting hole for fixedly installing a rotating shaft, a side wall of the mounting hole is provided with a plurality of rotating shaft matching keyways evenly distributed in a circumferential direction, and the rotating shaft is provided with at least one rotating shaft matching key extending along an axial direction of the rotating shaft, the at least one rotating shaft matching key is in interference fit with the rotating shaft matching keyway, a plurality of matching keys are provided at an outer wall of the inner punching piece, inner wall matching keyways are provided at an inner wall of the outer punching piece correspondingly.

Abstract: Disclosed are an IGBT package heat dissipation structure and a motor controller applying the same. The IGBT package heat dissipation structure includes a heat dissipation substrate body, heat dissipation fins and electrodes respectively fixed on two sides of the heat dissipation substrate body. Each heat dissipation fin is provided with an inner cavity, a wafer, a first DBC layer and a second DBC layer are arranged in the inner cavity, an electrode is extended through the heat dissipation substrate body, and connected with the wafer through the first DBC layer and the second DBC layer.

Abstract: The water channel structure for connecting a controller to a motor includes a controller main housing and a motor body that are connected and fastened to each other. A water-cooling plate is fastened in the controller main housing. A water inlet and a water outlet are respectively provided at two ends of the controller main housing. A heat dissipation water channel communicating the water inlet with the water outlet inside the controller main housing is formed in the water-cooling plate. A motor water channel is provided inside the motor body. A transition water joint is provided at the water outlet of the controller main housing. The transition water joint is directly connected to a water inlet of the motor water channel.

Abstract: A rotary motor sheet and rotor are provided. The rotary motor sheet includes a sheet body. The sheet body includes a plurality of magnetic poles distributed in a circumferential direction of the sheet body. Each magnetic pole includes a pair of first magnet grooves and a pair of second magnet grooves symmetrically distributed in a D-axis center line of the each magnetic pole, respectively, and a spacing between the first magnet grooves and a spacing between the second magnet grooves are both widened in an outer circumferential direction of the rotary motor sheet along the D-axis center line of the each magnetic pole. A through hole symmetrical about the D-axis center line of the each magnetic pole is provided between two second magnet grooves, a weight-reducing hole is provided between an incircle of the rotary motor sheet and an area between every two adjacent magnetic poles.

Abstract: A rotor sheet includes a sheet body. The sheet body includes a plurality of magnetic poles symmetrically distributed in a circumferential direction of the sheet body. Each magnetic pole includes one first magnet groove symmetrical about a D-axis center line, two second magnet grooves symmetrically distributed in an approximate V shape about the D-axis center line, two first air grooves symmetrically distributed on the outer sides of two ends of the first magnet groove, and one second air groove positioned between the ends of the two second magnet grooves near the side of the center of the sheet body. First magnetic bridges are formed between the first air grooves and an excircle of the sheet body, and second magnetic bridges are formed between the first magnet groove and the first air grooves; and third magnetic bridges are formed between the excircle of the sheet body.

Abstract: Disclosed is a box type cooling structure of a controller, which includes an upper water channel substrate, a front water channel substrate, a left water channel substrate, a rear water channel substrate, a right water channel substrate, a lower water channel substrate and an intermediate water channel substrate sequentially surrounding the controller in six directions to form a box structure. Each water channel substrate is internally provided with a water channel structure.

Abstract: The motor rotor assembly structure includes a rotating shaft, a plurality of rotor cores formed by a plurality of rotor punches neatly laminated, and rotor pressure plates installed at front and rear ends of the rotor core. The rotor core is provided with a shaft hole for mounting the rotating shaft in the middle in an axial direction. Two rotor pressure plates press the plurality of rotor punches. The rotating shaft is a hollow shaft. The plurality of rotor punches has the same structure. Each of the rotor punches is provided with a plurality of sets of positioning holes. The plurality of rotor punches is positioned and fixed to the rotating shaft through the plurality of sets of positioning holes to realize oblique poles between rotor segments. The motor rotor assembly structure is made by laminating one type of rotor punches.

Abstract: The high-efficiency soldering apparatus for a winding head of a flat-wire motor includes a support base, a solder tray, a solder spot isolation and limit plate, a shaft lever and a movable tray. The solder tray is provided at the center of the support base. The solder spot isolation and limit plate is provided on the solder tray. The shaft lever is provided on the support base. The movable tray is provided on the shaft lever. The movable tray is located above the solder tray. The movable tray moves vertically along the shaft lever. A stator is placed at the center of the movable tray, and a winding head of the stator extends below the movable tray.

Abstract: A water-cooled motor controller includes a capacitor, a water-cooled plate, and a power module stacked in a controller housing. The power module is fixedly connected to the water-cooled plate. The water-cooled plate is provided with a cooling medium flow channel on one side facing the power module, and the other side of the water-cooling plate on which the cooling medium flow channel faces away from the power module side contacts the capacitor through an insulating and thermally conductive material for heat exchange. The water-cooled plate and the controller housing are fixedly connected to each other with a cooling medium passage provided therebetween. A cooling medium flows in from the controller housing, and then flows out of the controller housing after being heat exchanged by the water-cooled plate. The present invention utilizes upper and lower surfaces of the water-cooled plate to dissipate heat from the capacitor and the power module simultaneously.

Abstract: The high-efficiency soldering apparatus for a winding head of a flat-wire motor includes a support base, a solder tray, a solder spot isolation and limit plate, a shaft lever and a movable tray. The solder tray is provided at the center of the support base. The solder spot isolation and limit plate is provided on the solder tray. The shaft lever is provided on the support base. The movable tray is provided on the shaft lever. The movable tray is located above the solder tray. The movable tray moves vertically along the shaft lever. A stator is placed at the center of the movable tray, and a winding head of the stator extends below the movable tray.