Abstract: A sheet material conveying apparatus includes a plurality of sheet material feeders. A plurality of pockets are movable past each of the sheet material feeders in turn to sequentially feed sheet material into the pockets. Each pocket has an upper end portion through which sheet material enters the pocket, a lower end portion through which sheet material leaves the pocket, and a support which supports sheet material in the pocket. The support is movable between a plurality of closed positions in which the support is spaced different distances from the upper end portion of the pocket and at least partially blocks the lower end portion of the pocket. The support is movable from each of the closed positions to an open position in which sheet material is movable out of the pocket through the lower end portion of the pocket. The pocket includes a rack and a pinion which are relatively movable to move the support between each of the closed positions and the open position.

Abstract: A rotatable gripper drum includes a seat mounted on the drum and a gripper supported on the drum for pivotal movement relative to the seat between an open position and a closed position. The seat is made from a resilient material and includes a body portion having first and second grip surfaces. The drum has a retaining pocket for receiving the body portion of the seat to secure the seat for rotation with the drum. The seat is selectively mountable in the retaining pocket with the body portion in a first orientation in which the first grip surface cooperates with the gripper to grip sheet material or in a second orientation in which the second grip surface cooperates with the gripper to grip sheet material.

Abstract: A signature handling apparatus includes a rotatable gripper drum having at least one gripper for gripping the folded leading edges of signatures. A rotatable transfer drum assembly transfers signatures from the gripper drum to an opener drum. The transfer drum assembly includes a transfer gripper. First drive means rotates the gripper drum to move the folded signatures at a first surface speed in a first direction adjacent to the transfer drum. Second drive means moves the transfer gripper at a second surface speed in the first direction into engagement with the trailing edge of one respective signature on the gripper drum. The second surface speed is greater than the first surface speed. The second drive means rotates the transfer drum to move the transfer gripper and the one signature toward the opener drum. The opener drum has means for assisting in opening the one signature.

Abstract: A signature handling apparatus includes a plurality of saddles and a plurality of signature openers. Each signature opener is associated with a respective saddle. The signature openers move together with the saddles in a first direction along an endless path past a signature feeding mechanism with the saddles extending transversely to the first direction. Each signature opener opens one respective signature as the signature opener moves past the signature feeding mechanism to enable positioning of the one signature in an opened condition on the saddle associated with the signature opener.

Abstract: A sheet material collating system includes a pair of tubular metal guide rails. A plurality of plastic carriers are supported by guide rollers on the guide rails. A plurality of plastic pockets for receiving signatures are supported on the carriers in a position cantilevered out from the guide rails. Each carrier has a set of drive teeth. Drive element located along the guide rails includes an externally toothed drive belt which is engageable with the drive teeth on the carriers, as the carriers move past the drive element, to drive the carriers and thereby the pockets along the guide rails.

Abstract: An apparatus for use in feeding sheet material assemblages includes rollers which define a nip through which the sheet material assemblages are moved. Nip adjustment mechanisms are operable to adjust the width and configuration of the nip. When sheet material assemblages which are relatively thick at one end portion are to be fed through the nip, the nip adjustment mechanisms are operated so that the thick portion of the sheet material assemblage is fed through a wide portion of the nip. A gate assembly is provided to direct the sheet material assemblages toward either a reject tray or a trimmer mechanism. The size of the nip can be changed without varying the setting of the gate assembly. Similarly, the setting of the gate assembly can be changed without varying the size of the nip. When the size of the nip is varied, the reject tray is moved with rollers which define one side of the nip.

Abstract: A rotating separator disk is movable between sheet material articles in a stack of sheet material articles. A variable speed drive which is connected with the separator disk and rotates the separator disk. The variable speed drive is operable to vary the speed of rotation of the separator disk between a high speed and a low speed during each revolution of the separator disk. First and second restrictor members engage a sheet material article in the stack of sheet material articles. A suction applicator head is operable to disengage one sheet material article from the first restrictor member. A leading edge of the rotating separator disk is then moved between the one sheet material article and an adjacent sheet material article. As this occurs, the speed of rotation of the separator disk is increased and the one sheet material article is disengaged from the second restrictor member by the separator disk.

Abstract: A collator comprises a first hopper for storing signatures having a first characteristic and a second hopper for storing signatures having a second characteristic. A plurality of collating pockets move relative to the first and second hoppers and receive signatures from the first and second hoppers. An actuatable feeder, when actuated, feeds an individual signature from one of the first and second hoppers. A memory stores a predetermined number corresponding to the number of individual signatures to be delivered from the first hopper. The feeder is controlled to initially feed individual signatures from the first hopper to the plurality of pockets until the number of individual signatures delivered equals the predetermined number and then to feed individual signatures from the second hopper to the plurality of pockets without stopping movement of the pockets relative to the first and second hoppers.

Abstract: A collator (10) collates folded signatures (30). A conveyor (12) of the collator (10) moves a plurality of support saddles (20). The support saddles (20) receive and support the signatures (30) with their folds extending in a direction perpendicular to a movement direction (18) of the support saddles. A feed mechanism (40) feeds a signature (30) down toward a respective support saddle (20) as the conveyor (12) moves the support saddles. The signature (30) falls vertically toward the respective support saddle (20). An air handler (66) draws air down, vertically relative to the respective support saddle (20) to minimize air resistance acting against the signature (30) being fed to the respective support saddle (20).

Abstract: An improved cover breaker assembly may be used to sequentially apply covers to books of different thicknesses or to books of the same thickness. The cover breaker assembly includes inner and outer breaker members which are engageable with a cover on each of the books in turn. The inner breaker member is moved through the same distance from a retracted position to the same extended position during the application of a cover to either a thin book or a thick book. The outer breaker member is moved from a retracted position to an extended position through a distance which varies as a function of the thickness of the book. The inner and outer breaker members are effective to apply substantially the same force to either a thick book or a thin book. During the application of a cover to either a thick book or a thin book, the inner breaker member moves through the same distance along the path of travel of the book.

Abstract: An apparatus (10) comprises a movable member (60) having an outer circumferential surface which engages a collated assemblage (20) on a collating conveyor (14) to compress the collated assemblage when the member is moved towards the collated assemblage. A light source (36) directs light (37) toward the outer circumferential surface of the member. The outer circumferential surface includes a light reflective surface (83) portion against which the light is directed and then reflected. The reflected light (38) has a characteristic which varies as a function of the thickness of the collated assemblage. The reflected light is sensed and a first electrical signal (42) is provided which varies as a function of the characteristic of the reflected light and thus as a function of the thickness of the collated assemblage.

Abstract: A sheet material handling apparatus includes a collator conveyor, a hopper, and a sheet material handling assembly. The sheet material handling assembly removes sheet material articles from the hopper, folds the sheet material articles, creases the sheet material articles, and deposits the sheet material articles on the conveyor. The sheet material handling assembly includes a rotatable drum having grippers which grip a sheet material article. A folder assembly forms a fold in a central portion of the sheet material article while the sheet material article is held by the grippers and the drum is rotated. A creaser assembly creases the fold during continued rotation of the drum. The gripper assembly is then operated to release the sheet material article for movement toward the conveyor. Thereafter, the creaser assembly releases the sheet material article and the sheet material article is deposited on the conveyor.