Patents Assigned to HelioVolt Corporation
  • Publication number: 20140209161
    Abstract: A technique includes fabricating a layered precursor including: depositing a first film including a first indium gallium selenide compound on a substrate; then depositing a second film including a CuSe compound; then heating the substrate, the first film and the second film to convert the CuSe compound in the second film to a Cu2-xSe (0.2=?x?1) compound; then reactively depositing a third film including a second indium gallium selenide compound to convert the first film, the second film and the third film into a CIGS absorber film; and forming nanoscale morphological asymmetries in the CIGS absorber film, wherein a surface portion of the CIGS absorber film has a distribution of grain sizes with gaps between most of their surface area characterized by reentrant angles which effectively trap light.
    Type: Application
    Filed: August 13, 2013
    Publication date: July 31, 2014
    Applicant: HelioVolt Corporation
    Inventors: Baosheng Sang, Dingyuan Lu, Roy Mark Miller, Casiano R. Martinez, Minsik Kim, Changsup Moon, Billy J. Stanbery
  • Patent number: 8778082
    Abstract: A point source assembly for a thin film deposition device having a chamber for holding a substrate, includes a crucible configured for holding and vaporizing a deposition material therein, where the crucible is configured for operative engagement to the chamber, an opening in the crucible configured for directing therefrom a vaporized form of the deposition material, where the opening includes a longitudinal line extending through the center of the crucible opening, and means operatively engaged to the crucible for facilitating rotational movement of the crucible for varying the orientation of the longitudinal line relative to the position of the substrate in the chamber.
    Type: Grant
    Filed: June 7, 2011
    Date of Patent: July 15, 2014
    Assignee: HelioVolt Corporation
    Inventor: Joseph D. LoBue
  • Patent number: 8647533
    Abstract: A composition includes a chemical reaction product defining a first surface and a second surface, characterized in that the chemical reaction product includes a segregated phase domain structure including a plurality of domain structures, wherein at least one of the plurality of domain structures includes at least one domain that extends from a first surface of the chemical reaction product to a second surface of the chemical reaction product. The segregated phase domain structure includes a segregated phase domain array. The plurality of domain structures includes i) a copper rich. indium/gallium deficient Cu(In,Ga)Se2 domain and ii) a copper deficient, indium/gallium rich Cu(In,Ga)Se2 domain.
    Type: Grant
    Filed: June 22, 2012
    Date of Patent: February 11, 2014
    Assignee: HelioVolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 8084685
    Abstract: An apparatus includes a first substrate; and a second substrate coupled to the first substrate, characterized in that, to control formation of a segregated phase domain structure within a chemical reaction product by controlling an amount of a constituent of a precursor that is present per unit surface area, at least one member selected from the group consisting of the first substrate and the second substrate defines a substantially regularly periodically varying relief with respect to basal spatial location.
    Type: Grant
    Filed: January 12, 2006
    Date of Patent: December 27, 2011
    Assignee: HelioVolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 8034317
    Abstract: A composition of matter, includes a plurality of anisotropic nanoparticles that are in physical contact with one another, each of the plurality of anisotropic nanoparticles having a) a first dimension that is substantially different than both a second dimension and a third dimension and b) a non-random nanoparticle crystallographic orientation that is substantially aligned with the first direction. The plurality a anisotropic nanoparticles are substantially aligned with respect to each other to define a substantially close packed dense layer having a non-random shared crystallographic orientation that is substantially aligned with a basal plane of the substantially close packed dense layer. The plurality of anisotropic nanoparticles includes a member selected from the group consisting of (In,Ga)y(S,Se)1-y, an In2Se3 stable wurtzite structure that defines a hexagonal rod nanoparticle, Cux(Se)1-x and Cu(In,Ga)y(S,Se)1-y.
    Type: Grant
    Filed: June 18, 2007
    Date of Patent: October 11, 2011
    Assignee: Heliovolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 8021641
    Abstract: Precursor compositions containing copper and selenium suitable for deposition on a substrate to form thin films suitable for semi-conductor applications. Methods of forming the precursor compositions using primary amine solvents and methods of forming the thin films wherein the selection of temperature and duration of heating controls the formation of a targeted species of copper selenide.
    Type: Grant
    Filed: February 4, 2010
    Date of Patent: September 20, 2011
    Assignees: Alliance for Sustainable Energy, LLC, Heliovolt Corporation
    Inventors: Calvin J. Curtis, Alexander Miedaner, Marinus Franciscus Antonius Maria van Hest, David S. Ginley, Jennifer Leisch, Matthew Taylor, Billy J. Stanbery
  • Patent number: 7939048
    Abstract: Methods for assemblies of anisotropic nanoparticles which includes forming a substantially close packed dense layer by assembling a plurality of anisotropic nanoparticles, each of the plurality of anisotropic nanoparticles having a) a first dimension that is substantially different than both a second dimension and a third dimension and b) a non-random nanoparticle crystallographic orientation that is substantially aligned with the first direction, wherein assembling includes mechanically interacting the plurality of anisotropic nanoparticles by imposing a delocalized force that defines a direction that is substantially perpendicular to a basal plane of the substantially closed packed dense layer; and imposing a fluctuating force to which the anisotropic nanoparticles respond, which is sufficient to overcome a short range weak attractive force between members of the plurality of anisotropic nanoparticles with respect to anisotropic nanoparticles that are not substantially overlapping.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: May 10, 2011
    Assignee: HelioVolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 7767904
    Abstract: A composition includes a chemical reaction product defining a first surface and a second surface, characterized in that the chemical reaction product includes a segregated phase domain structure including a plurality of domain structures, wherein at least one of the plurality of domain structures includes at least one domain that extends from a first surface of the chemical reaction product to a second surface of the chemical reaction product.
    Type: Grant
    Filed: January 12, 2006
    Date of Patent: August 3, 2010
    Assignee: HelioVolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 7163608
    Abstract: Systems and methods are described for the synthesis of films, coatings or layers. An apparatus includes a first holder; a second holder coupled to the first holder; a linkage coupled to the first holder and the second holder to move the first holder relative to the second holder; a reusable tool coupled to the first holder, the reusable tool including a raised patterned surface; and a release layer coupled to the raised patterned surface of the reusable tool.
    Type: Grant
    Filed: September 1, 2004
    Date of Patent: January 16, 2007
    Assignee: HelioVolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 7148123
    Abstract: Systems and methods are described for synthesis of films, coatings or layers using templates. A method includes locating a template within at least one of a first precursor layer that is coupled to a first substrate and a second precursor layer that is coupled to a second substrate; forming a composition layer; and moving the first substrate relative to the second substrate, wherein the composition layer remains coupled to the second substrate.
    Type: Grant
    Filed: April 18, 2005
    Date of Patent: December 12, 2006
    Assignee: HelioVolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 6881647
    Abstract: Systems and methods are described for synthesis of films, coatings or layers using templates. A method includes locating a template within at least one of a first precursor layer that is coupled to a first substrate and a second precursor layer that is coupled to a second substrate; forming a composition layer; and moving the first substrate relative to the second substrate, wherein the composition layer remains coupled to the second substrate.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: April 19, 2005
    Assignee: HelioVolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 6797874
    Abstract: Systems and methods are described for synthesis of films, coatings or layers using precursor exerted pressure containment. A method includes exerting a pressure between a first precursor layer that is coupled to a first substrate and a second precursor layer that is coupled to a second substrate; forming a composition layer; and moving the first substrate relative to the second substrate, wherein the composition layer remains coupled to the second substrate.
    Type: Grant
    Filed: July 17, 2002
    Date of Patent: September 28, 2004
    Assignee: Heliovolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 6736986
    Abstract: Systems and methods are described for a chemical reaction synthesis of films, coatings or layers using surfactants. A method includes providing a surfactant as an impurity within at least one of a first precursor layer that is coupled to a first substrate and a second precursor layer that is coupled to a second substrate; forming a composition layer; and moving the first substrate relative to the second substrate, wherein the composition layer remains coupled to the second substrate. The first precursor layer includes a first chemical reactant, the second precursor layer includes a second chemical reactant, and the composition layer includes a chemical product yielded by a chemical reaction between the first chemical reactant and the second chemical reactant.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: May 18, 2004
    Assignee: Heliovolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 6593213
    Abstract: Systems and methods are described for synthesis of films, coatings or layers using electrostatic fields. A method includes applying an electrostatic field across a first precursor layer that is coupled to a first substrate and a second precursor layer that is coupled to a second substrate; forming a composition layer; and moving the first substrate relative to the second substrate, wherein the composition layer remains coupled to the second substrate.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: July 15, 2003
    Assignee: Heliovolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 6559372
    Abstract: Systems and methods are described for compositions, apparatus and/or electronic devices. A composition, includes a composition layer defining a first surface and a second surface, the composition layer including a collection layer that is located closer to the first surface than to the second surface. An apparatus, includes a semiconductor absorber layer defining a first surface and a second surface; and an electrode layer coupled to the first surface of the semiconductor absorber layer, wherein the semiconductor absorber layer includes a collection layer that is located closer to the first surface than to the second surface.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: May 6, 2003
    Assignee: Heliovolt Corporation
    Inventor: Billy J. Stanbery
  • Patent number: 6500733
    Abstract: Systems and methods are described for synthesis of films, coatings or layers using precursor exerted pressure containment. A method includes exerting a pressure between a first precursor layer that is coupled to a first substrate and a second precursor layer that is coupled to a second substrate; forming a composition layer; and moving the first substrate relative to the second substrate, wherein the composition layer remains coupled to the second substrate.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: December 31, 2002
    Assignee: HelioVolt Corporation
    Inventor: Billy J. Stanbery