Abstract: A regulator for establishing outlet fluid pressure. The regulator includes a valve body having a fluid pressure inlet in selective fluid communication with a fluid pressure outlet. A pilot pressure inlet is formed in the valve body and in fluid communication with a source of pilot pressure. Valving structure in the valve body establishes outlet fluid pressure as a function of pilot pressure. First adjustable structure within the valve body may establish a minimum outlet fluid pressure threshold without regard to pilot pressure. Second adjustable structure within the valve body may establish outlet fluid pressure offset relative to pilot pressure.

Abstract: An axle-to-beam connection for a suspension assembly of an axle/suspension system of a heavy-duty vehicle including an axle, a beam, and a top pad. The beam includes an alignment assembly for aligning the axle with the beam. The top pad includes an integrally-formed bump stop boss and is fixedly attached to the axle and removably attached to the alignment assembly of the beam.

Abstract: Tone ring mounting structure for an antilock braking system comprising a wheel end assembly rotatable component having at least a first end surface and a first engagement mechanism extending radially and non-cantilevered from the rotatable component, and a tone ring having a second end surface and a second engagement mechanism extending radially from the tone ring. Connecting engagement of the first engagement mechanism of the wheel end assembly rotatable component and the second engagement mechanism of the tone ring affects movement of the second end surface in a direction toward the first end surface. The first engagement mechanism and the second engagement mechanism can be engageable threads. The first engagement mechanism can include lugs formed on the wheel end assembly rotatable component and the second engagement mechanism threads or wedge ramps engageable with the lugs. A corrosion resistant coating can be applied to components of the tone ring mounting structure.

Abstract: A spring seat attachment assembly for use with an axle/suspension system having at least one leaf spring and an axle, said attachment assembly including a band and a spring seat. The band may include a locator structure and is fixed to the axle and extends around a portion of the axle between 180 degrees and 360 degrees. The spring seat receives the leaf spring and is fixed to the band.

Abstract: A tone ring attachment for a disc brake rotor. The disc brake rotor has a disc portion that includes a plurality of circumferentially-spaced lugs. Each one of the lugs has a groove. A discrete tone ring body has a plurality of bosses. Each one of the bosses is receivable in a respective one of the grooves in the lugs. A dart projection extends from at least one of the bosses. The dart projection engages a respective one of the lugs to inhibit relative axial movement and relative rotational movement in at least one direction between the tone ring and the disc brake rotor. A tab is formed on at least one of the bosses. The tab is engageable with a portion of the lug to inhibit relative rotational movement in a second direction opposite the first direction between the tone ring and disc brake rotor.

Abstract: Fabricated axles with a removable king pin are disclosed. The fabricated axles incorporate U-shaped channel construction. Extensions of front and rear channel walls wrap partially around and separately join axle head plates which support a removable king pin. King pin fastener bores are partially defined by the head plate and by front and rear channel walls. The bottom surface of the head plate is received within an opening of, and secured to, the bottom plate which overlays the channel.

Abstract: A method of setting the rides height of the air springs and air pressures of the tires, including receiving a user selected setting or preprogrammed ride height settings; sensing a ride height of, and air pressure within, each of the air springs; determining the weight of the vehicle based on the sensed ride height and air pressure within each of the air springs; providing specified ride heights for the left and right front and rear air springs; determining specified air pressures for the left and right front and rear tire inflators, based upon the determined weight of the vehicle and selected setting; inflating the left and right front and rear air springs to the specified ride heights; and inflating the left and right front and rear tires to the specified air pressures.

Abstract: A clamp group for a vehicle leaf spring suspension is disclosed. The clamp group secures a longitudinally disposed, leaf spring at separate and distinct locations, between which the leaf spring is undamped and spaced away from the top and bottom pads of the clamp group. Shear stress is reduced and the spring remains active throughout its length.

Abstract: A brake system component axle mount for a vehicle axle/suspension system includes an axle having at least one depression formed therein. A sleeve is formed with at least one depression and disposed about the axle so that the axle depression and the sleeve depression matingly engage one another to form a mated pair of depressions. A brake mount assembly is rigidly attached to the sleeve. A method of forming the brake system component axle mount includes providing an axle and disposing a sleeve about the axle. At least one mated pair of depressions is simultaneously formed in the axle and the sleeve. A brake mount assembly is rigidly attached to the sleeve.

Abstract: A bushing assembly for use in a vehicle suspension system includes an outer sleeve, with an elastomeric element at least partially positioned within the outer sleeve. An inner sleeve is at least partially positioned within the elastomeric element, while a bar pin having a central section is at least partially positioned within the inner sleeve. A retaining ring is positioned at or adjacent to a first end of the central section of the bar pin and at least partially within the outer sleeve. The retaining ring is positioned between the inner sleeve and at least one radially enlarged section at the first end of the central section of the bar pin and/or at least one radially inwardly directed section at a first end of the outer sleeve.

Abstract: A wheel hub for a heavy-duty vehicle includes a first and second tubular hub segment. The first tubular hub segment has a first annular end surface. The second tubular hub segment has a second annular end surface and a radially extending flange. A continuous, circumferential joint is formed at the interface of the first annular end surface and second annular end surface.

Abstract: A disc brake rotor and hub assembly for a heavy-duty vehicle. The disc brake rotor and hub assembly includes a hub portion. The hub portion is receivable on, and rotatable about, an axle spindle of a heavy-duty vehicle. A rotor portion includes a disc segment, a mounting segment and a cylindrical sleeve segment connecting the disc segment to the mounting segment. A flange portion connects with the rotor portion and separately with the hub portion. Optionally, the rotor portion connects directly to the hub portion. A smallest inner dimension of the rotor portion is greater than a largest outer dimension of the hub portion to facilitate removal of the rotor portion without removing the hub portion from the axle spindle.

Abstract: An axle/suspension system for a heavy-duty vehicle includes a suspension assembly, an axle, and a damping means. The suspension assembly is operatively connected to the heavy-duty vehicle. The axle is operatively connected to the suspension assembly. The damping means is operatively connected to and extends between the suspension assembly and the heavy-duty vehicle. The axle/suspension system has a motion ratio of between about 1.4 to about 1.7. A method for optimizing damping of an axle/suspension system of a heavy-duty vehicle includes the steps of: calculating a curve representing a damping energy relating to load on a damping air spring; calculating a curve representing a damping energy relating to air flow velocity through at least one opening of the air spring; calculating an optimized motion ratio by determining an intersection of the curves; altering the geometry of the axle/suspension system to provide the axle/suspension system with the optimized motion ratio.

Abstract: An independent wheel suspension having an upper suspension having an extending first arm, a lower suspension arm having an end pivotally attached to the first arm and a second end adapted for attachment to a spring, a wheel motor having a wheel motor mount positioned between the upper suspension member and the lower suspension arm, a first wheel motor linkage arm having a first end pivotally attached to the first arm of the upper suspension member and a second end pivotally attached to the wheel motor mount, a second wheel motor linkage arm having a first end pivotally attached to the lower suspension arm and a second end attached to the wheel motor mount, wherein the upper suspension member includes a spring mount adapted for attachment to a spring.

Abstract: A hub for a heavy-duty vehicle and for mounting a wheel for relative rotation comprises a substantially cylindrical body having axially opposite end portions and a longitudinal central axis. Each of a pair of bearing receiving bores is formed in the cylindrical body at a respective axially opposite end portion of the cylindrical body. A circumferential envelope has an outer diameter and is formed on the cylindrical body about one of the pair of bearing receiving bores. A flange extends radially outward from the cylindrical body at a location between the pair of bearing receiving bores. A barrel portion of the cylindrical body extends between the flange and the circumferential envelope and has an outer diameter. The hub provides sufficient strength and minimizes weight by incorporating specific longitudinal profiles and ratios and/or relationships of various dimensions of the barrel portion 104.

Abstract: A joint is formed between first and second workpieces. The first workpiece defines a cavity, while the second workpiece includes a shear member. The shear member is at least partially inserted into the cavity to secure the first workpiece to the second workpiece. One of the workpieces has a lower hardness and/or shear strength than the other workpiece and includes at least one shear tab with a base portion and an end portion. In inserting the shear member into the cavity, the end portion of the shear tab is broken away from the base portion, leaving the base portion to extend between the cavity and the shear member, thereby securing the first workpiece to the second workpiece.

Abstract: A suspension assembly for a heavy-duty vehicle axle/suspension system that includes a geometry that enables components of a brake system to be mounted above and be protected by a beam of the suspension assembly. In an embodiment of the suspension assembly, the beam includes a recessed area that allows a brake actuator to be positioned at least partially within or disposed adjacent the recessed area.

Abstract: A bolster spring for a vehicle suspension including a base plate, a top plate, elastomeric material positioned between the base plate and the top plate, a first flange comprising a pair of ears having a bottom mounting surface upwardly extending from a first end of the base plate at an angle ½?, and one or more mounting holes positioned in the pair of ears in the first flange adapted for attachment to a pair of ears on an upwardly extending flange on a second bolster spring.

Abstract: A bar pin bushing assembly including a bar pin having at least one end with at least one bore to receive a fastener, the at least one bore extending through the at least one end, the bar pin having a central portion having a diameter that is greater than a width or diameter of the at least one end of the bar pin, a compressible rubber section positioned around the central portion of the bar pin, the compressible rubber section further extending around downwardly tapering surfaces adjacent the central portion of the bar pin, an outer metal shell mold bonded to the compressible rubber section, a first disc insert positioned over a first end of the outer metal shell, a second disc insert positioned over a second end of the outer metal shell, and a tubular outer metal wall positioned over the outer metal shell, the first disc insert, and the second disc insert.

Abstract: Self-steering axle assembly has an axle with central tube having a longitudinal central axis. A king pin is connected with an end portion of the axle. A knuckle is connected with the king pin. The knuckle includes a torque plate section. A first arm of the knuckle extends from a side of the torque plate section and receives a first end portion of the king pin. A second arm extends from the torque plate section in the same direction as the first arm. The second arm receives a second end portion of the king pin. A spindle is friction welded to the torque plate section and has a longitudinal central axis. The torque plate section has at least one surface on the torque plate section extending substantially perpendicular to the longitudinal central axis of the spindle. A tool engages the surface during friction welding of the spindle to the torque plate section.