Abstract: A system, method and apparatus for manufacturing high density magnetic media is disclosed. A flexible mold having a very low modulus of less than about 4 GPa is made on a rigid support. The mold nano-imprints a resist material on disks for hard disk drives. The flexible mold may comprise a perfluoropolyether with urethane acrylate end groups with a low surface adhesion from which the cured resist is easily released.

Abstract: The present invention relates to stray magnetic shielding in PMR systems. The stray magnetic fields can funnel through the magnetic write head into the recording medium and lead to degradation in performance, even erasure. By placing a magnetic shield around the return pole, and spaced from the main pole by a nonmagnetic material, the stray magnetic flux is diverted into the additional stray field magnetic shields such that the stray magnetic fields travel mainly through the shield, away from the main pole. This ensures the stray magnetic flux density will be decreased greatly before reaching the recording medium, unable to negatively affect performance. To further ensure ease of manufacturing, the magnetic shield is made from the same material as the main pole, the return pole, or both.

Abstract: A hard disk drive (HDD) is described which includes a magnetic field-generating device in the vicinity of a load/unload ramp such that the write head moves into a magnetic field generated by the device while the head is being unloaded from disk, whereby the magnetic field pins in a predominant direction the direction of magnetization of a magnetic shield associated with the write head, and away from the direction toward the disk. Recording magnetic field leakage associated with the shield is thereby suppressed and corresponding far track interference is inhibited.

Abstract: Improving track following performance and reliability in a hard disk drive involves the use of disk separator plates positioned between adjacent recording disks, where a disk separator plate is made of stamped metal with plastic over-molded mounting portions coupled to the metal, thereby reducing the reliability risks associated with the use of fiber-filled materials.

Abstract: In one embodiment, a perpendicular magnetic recording medium includes: a substrate; and a soft magnetic underlayer structure positioned above the substrate, where the soft magnetic underlayer includes: a coupling layer; a first soft underlayer positioned above the coupling layer; and a second soft underlayer positioned below the coupling layer, where a difference between a magnetic flux density of the soft magnetic underlayer structure at 25° C. and a magnetic flux density of the soft underlayer structure at 85° C. is less than or equal to about 10% of the magnetic flux density of the soft magnetic underlayer structure at 25° C.

Abstract: A patterned magnetic media having offset servo and data regions. The media can be constructed by a method that allows both a data region and a servo region to be patterned without the patterning of one region adversely affecting the patterning of the other region. The method results in a patterned data region a patterned servo region and intermediate regions between the servo and data regions. The intermediate regions, which are most likely, but not necessarily, asymmetrical with one another indicate that the method has been used to pattern the media.

Abstract: In one embodiment, a slider includes a substrate, a magnetic head, and a coupling capacitor. In one embodiment, a slider includes a substrate, a magnetic head, and a coupling capacitor configured to AC couple an electronics ground of the slider to the substrate and DC decouple the electronics ground of the slider from the substrate, the coupling capacitor including: a first conductive layer, a gap layer positioned above the first conductive layer, a dielectric layer positioned above the gap layer and the first conductive layer, and a second conductive layer positioned above the dielectric layer. In another embodiment, a method for forming a capacitor includes forming a substrate, forming a first conductive layer above the substrate, forming a gap layer above the first conductive layer, forming a dielectric layer above the gap layer and the first conductive layer, and forming a second conductive layer above the dielectric layer.

Abstract: Embodiments of the present invention help to reduce mag-noise in a magnetoresistive head without deterioration in reproduced output and improve the signal/noise ratio (SNR) of the magnetoresistive head. According to one embodiment, the magnetoresistive head uses a synthetic ferri free layer and it is arranged such that the magnetic field which is applied to an end of a free layer with smaller film thickness and saturation magnetization in the track width direction by a coupling field is larger than the magnetic field which is applied to it by a bias layer.

Abstract: According to one embodiment, a soft underlayer structure includes a coupling layer, at least one outer soft underlayer positioned above and below the coupling layer, and at least one inner soft underlayer positioned above and below the coupling layer between the coupling layer and the associated outer soft underlayer, where the inner soft underlayers have a saturation magnetic flux density and/or a thickness that is different than a saturation magnetic flux density and/or a thickness of the outer soft underlayers.

Abstract: In one embodiment, a magnetic recording medium includes a magnetic recording layer adapted to store magnetic information, a protective film positioned above the recording layer, the protective film being adapted to reduce wear to the magnetic recording layer, and a lubricant positioned above the protective film, the lubricant being adapted to provide a stable head-to-disk interface, wherein the lubricant includes a first lubricant, the first lubricant including a material having the following chemical formula: wherein Rf represents: and wherein Y is a repeating chain including carbon and fluorine.

Abstract: A system includes a magnetic head, a magnetic medium, a drive mechanism for passing the magnetic medium over the magnetic head, and a controller electrically coupled to the magnetic head for controlling operation of the magnetic head, wherein the magnetic head has a write element, a read element, a substrate that is an alloy material having greater than about 50 at. % TiC, and a heater element positioned between the read element and the write element, the write element being positioned nearer to the substrate than the read element such that heat generated by the write element during write operations is dissipated by the substrate, and the heater element being adapted for inducing protrusion of portions of an air bearing surface (ABS) of the magnetic head to adjust a clearance between the portions of the ABS and the magnetic medium.

Abstract: A contamination mitigation cap for a hard disk drive actuator pivot assembly is affixed to the rotatable carriage of an actuator assembly and, in conjunction with a bearing hub cap, forms a labyrinth seal for retaining pivot bearing contamination. Consequently, the risk of such contamination migrating to the head-disk interface and causing read/write problems is mitigated, especially in the context of sleeveless pivot bearing assemblies. Various shapes of the contamination mitigation cap may be utilized, such as a flat ring, an S-section ring, and an L-section ring.

Abstract: In a heat-assisted magnetic recording hard disk drive, a laser module includes a submount-integrated photodetector configured to receive optical energy from a laser by way of a head slider. The submount may be formed of a semiconductor material such as a crystalline silicon material, and the photodetector may be a photodiode that is integrally formed with the submount. A HAMR head slider may comprise a feedback waveguide configured to guide optical energy from the laser through the slider to a feedback photodiode at an interface of the submount and the slider, to detect the optical energy transmitted through the slider to the slider air bearing surface (ABS). A back facet photodiode may also be integrally formed with the submount and configured to receive back facet optical energy to detect the optical energy generated by the laser.

Abstract: In one embodiment, magnetic read head includes a seed layer including an amorphous alloy film and Ru film positioned thereon, and an antiferromagnetic (AFM) layer positioned above the seed layer, the AFM layer including an alloy of MnIr having an L12 ordered phase, the amorphous alloy including a Co—X alloy having more Co than any other element, with X including at least one of: Zr, Nb, Ta, Hf, W, Si, and Al. In another embodiment, a method for forming a magnetic read head includes forming a seed layer above a substrate, heating at least the substrate to a first temperature in a range from about 150° C. to about 300° C., cooling at least the substrate to a second temperature of less than about 100° C., and forming an AFM layer above the seed layer between the heating and the cooling, the AFM layer comprising a MnIr alloy.

Abstract: An isolator system for a segmented frame is provided. The isolator system in one example includes a riser block configured to be affixed in a riser aperture of the segmented frame, with the riser block including one or more damper receptacles and one or more corresponding central shafts extending up at least partially through the one or more damper receptacles, one or more elastomeric dampers comprising substantially cylindrical bodies and central bores extending partially through the bodies, with the one or more elastomeric dampers fitting over the one or more shafts and into the damper receptacles, with the one or more elastomeric dampers being formed of an at least partially elastomeric material, and one or more coil springs located over the one or more elastomeric dampers, wherein the one or more elastomeric dampers and the one or more coil springs compress in response to force.

Abstract: A method for making a current-perpendicular-to-the-plane magnetoresistive sensor structure produces a top electrode that is “self-aligned” on the top of the sensor and with a width less than the sensor trackwidth. A pair of walls of ion-milling resistant material are fabricated to a predetermined height above the biasing layers at the sensor side edges. A layer of electrode material is then deposited onto the top of the sensor between the two walls. The walls serve as a mask during angled ion milling to remove outer portions of the electrode layer. The height of the walls and the angle of ion milling determines the width of the resulting top electrode. This leaves the reduced-width top electrode located on the sensor. Because of the directional ion milling using walls that are aligned with the sensor side edges, the reduced-width top electrode is self-aligned in the center of the sensor.

Abstract: An integrated circuit has a doped silicon semiconductor with regions of insulators and bare silicon. The bare silicon regions are isolated from other bare silicon regions. A semiconductor device on the doped silicon semiconductor has at least two electrical connections to form regions of patterned metal. A metal is electroplated directly on each of the regions of patterned metal to form plated connections without a seed layer. A self-aligned silicide is located under each plated connection, formed by annealing, for the regions of plated metal on bare silicon.

Abstract: In general, techniques are described for writing data to a storage device that comprises an interface and a controller. The interface may receive a request to sequentially write data stored in a first group of tracks to an I-region, where the first group of tracks was also previously written. The controller may move data stored in a second group of consecutive tracks different than the first group of tracks from the I-region to an E-region, the second group having cardinality equal to the tracks that must be moved for the first group to be written sequentially in the I-region. The E-region comprises a portion of the storage device reserved for temporary storage. The controller may determine a position of the I-region where data from one of the second group was previously stored, and write data from the first group of tracks sequentially to the I-region, starting at the position.

Abstract: A perpendicular magnetic recording disk includes a template layer below a Ru or Ru alloy underlayer, with a granular Co alloy recording layer formed on the underlayer. substrate. The template layer comprises nanoparticles spaced-apart and partially embedded within a polymer material, with the nanoparticles protruding above the surface of the polymer material. A seed layer covers the surface of the polymer material and the protruding nanoparticles and an underlayer of Ru or a Ru alloy covers the seed layer. The protruding nanoparticles serve as the controlled nucleation sites for the Ru or Ru alloy atoms. The nanoparticle-to-nanoparticle distances can be controlled during the formation of the template layer. This enables control of the Co alloy grain diameter distribution as well as grain-to-grain distance distribution.

Abstract: Data storage devices are described with an ECC system that generate additional on-demand ECC information for a previously written track to provide for correction of data errors in the track and thereby avoid having to rewrite the track. Embodiments of the invention address the squeeze-error problem that arises when writing the next (second) track in a sequence causes errors to be introduced in the adjacent previously written (first) track. In alternative embodiments the existence of the data errors in the first track can be detected by reading the track or by estimating the number of likely errors using head position data measured while writing the first and second tracks. The additional on-demand ECC information can be written on any track that is available.