Abstract: A floor care appliance is provided with a microprocessor based control arrangement having a communications port for connection to a computer. Once connected to a computer, software updates for the microprocessor may be downloaded or diagnostic information stored in the microprocessor's memory may be uploaded for diagnostic purposes. In one embodiment of the invention, the communication port is configured to be connected to a local computer for possible further connection to a remote computer over a computer or telephone network. In an alternate embodiment of the invention, the communication port is configured to connect to and dial up a remote computer over a telephone network.

Abstract: A dirt filtering apparatus for a vacuum cleaner is disclosed. The dirt filtering apparatus includes a lid member having an exit opening defined therethrough, a sealing arrangement around the periphery of the lid member and adapted to engage a sidewall of a removable dirt cup, and a removable filter attached to the lid member in a covering relationship to the exit opening. The dirt filtering apparatus further includes a removable screen support attached to the lid member and surrounding the filter member. The dirt filtering apparatus yet further includes a horizontal opening defined through the screen support and a screen element covering the horizontal opening. A method of operating a filter assembly is also disclosed.

Abstract: A self-propelled floor cleaner is provided having a random motion generator which enhances the maneuverability of the floor cleaner. The random motion generator is rotatably attached to the frame of the cleaner and propels the cleaner across the floor in a random motion. This random motion facilitates cleaning of the floor by making the cleaner easier to manipulate. The random motion generator includes a hollow spherical shell. In the preferred embodiment, the hollow spherical shell houses a weighted motor assembly which is rotatably mounted on a center fixed axle which extends diametrically between the first and second hemispherical halves and is attached thereto. The weighted motor assembly is comprised of a motor housing and a power source, such as batteries or cells. A motor is housed within the motor housing and rotates the motor housing about the center fixed axle.

Abstract: A filter assembly for a removable dirt separation system is disclosed. The filter assembly includes a wall support attached to a wall of the dirt separation system and a screen panel having a number of screen elements. The filter assembly further includes a filter element which is selectively releasable from the screen panel. The screen panel and filter element can be selectively secured to the wall support. A fine particle separation chamber is at least partially defined by the screen elements and the filter element. A portion of the walls of a dirt cup within the dirt separation system is formed by the filter assembly. A method of operating a filter assembly for a removable dirt separation system is also disclosed.

Abstract: The invention is an agitator configuration for a floor care appliance such as an upright vacuum cleaner. The floor care appliance is provided with at least two agitator chambers each having at least one rotary agitator member disposed therein. In the preferred embodiment of the present invention, a vacuum cleaner suction nozzle is provided with symmetric left and right agitator disposed adjacent one another. A front agitator assembly comprised of a left and right agitator half-section is disposed in the left and right agitator chambers, respectively. A rear agitator is located rearward of the front agitator assembly and is also comprised of a left and right agitator half-section disposed in the left and right agitator chambers, respectively. A plurality of brush members extend from each agitator half-section arranged in a helical pattern around the circumference of each of the agitator-half-sections.

Abstract: A cleaning apparatus for cleaning a surface in which cleaning solution is distributed to the surface and substantially simultaneously extracted along with the dirt on the surface in a continuous operation as it moves along the surface is provided. The cleaning apparatus includes a housing and a liquid distribution system operatively associated with the housing. The liquid distribution system includes a fluid source providing a supply of the cleaning solution and a distributor fluidly connected to the fluid source for distributing the cleaning solution to the surface. A liquid recovery system is operatively associated with the housing and includes a suction nozzle and a recovery tank removably mounted to the housing and in fluid communication with the suction nozzle. A suction source is in fluid communication with the suction nozzle for applying suction to draw the cleaning solution and dirt from the surface through the suction nozzle and into the recovery tank.

Abstract: A cleaning apparatus for cleaning a surface in which cleaning solution is dispensed to the surface and substantially simultaneously extracted along with the dirt on the surface in a continuous operation is provided. The cleaning apparatus further includes a detecting device for detecting the speed of the cleaning apparatus as it moves along the surface and producing a speed signal representing the speed of the cleaning apparatus relative to the surface. A controller, operatively connected to the detecting device and a component on the cleaning apparatus, controls the function of the component based on the speed signal. The controller can also control the function of the component based on a signal representing other operating characteristics of the cleaning machine.

Abstract: A cleaning device for cleaning a surface is provided including a base for movement along a surface, a suction nozzle associated with the base, and a suction source for drawing liquid and dirt from the surface through the suction nozzle. The cleaning device further includes a brush assembly operatively connected to the base, wherein the brush assembly has at least one brush, which includes a first set of pliable elements extending downwardly from the brush and contacting the surface. The pliable elements slope downwardly and outwardly with the first set of pliable elements having at least a first group of pliable elements and a second group of pliable elements, wherein each of the pliable elements of the second group of the first set extend downwardly from the brush at a length less than the first group of the first set and the second group of pliable elements of the first set being positioned inwardly from the first group of the pliable elements of the first set.

Abstract: A recovery tank is provided for a floor cleaning unit. The recovery tank comprises an inlet opening and a duct fluidly connected to the inlet. The duct extends horizontally within the tank adjacent a side wall the recovery tank for directing air and liquid from the inlet opening in two opposing directions. A lid covers the tank and has an outlet opening for directing air out of the recovery tank. A pair of shields depends downwardly from the lid and extends from the duct to the side wall of the recovery tank. The outlet opening of the lid is located between the shields such that the shields prevent liquid from coming out of the duct and entering the outlet opening of the lid.

Abstract: A floor care appliance such as a vacuum cleaner is provided having a display panel having at least one indicator light for indicating a status of a feature of the appliance wherein the indicator light is lighted by electro luminescent lighting. The electro luminescent lighting is also used on a control panel for a floor care appliance to backlight one or more switches used to control a feature or mode of the appliance wherein the backlighting indicates a status of the feature or mode associated with a particular switch. The switches and electro luminescent backlighting are embedded between layers of a thin film allowing the display and control panels to be mounted on a curved surface such as the handle of the floor care appliance.

Abstract: The present invention is a floor care appliance having a filter member that has one portion being cleaned at all times. The filter is utilized for separating fine particles from a dirt laden airstream that has been previously cleaned of larger particles. The hollow interior of the filter is divided radially into equally sized elongated portions. The filter is rotated so that one elongated portion of the filter is rotated past a port located at one end of the filter which introduces reverse airflow through the filter to clean the surface of the filter. The entire filter is cleaned with each complete revolution of the filter.

Abstract: A self-propelled floor cleaner is provided having a random motion generator which enhances the maneuverability of the floor cleaner. The random motion generator is rotatably attached to the frame of the cleaner and propels the cleaner across the floor in a random motion. This random motion facilitates cleaning of the floor by making the cleaner easier to manipulate. The random motion generator includes a hollow spherical shell. In the preferred embodiment, the hollow spherical shell houses a weighted motor assembly which is rotatably mounted on a center fixed axle which extends diametrically between the first and second hemispherical halves and is attached thereto. The weighted motor assembly is comprised of a motor housing and a power source, such as batteries or cells. A motor is housed within the motor housing and rotates the motor housing about the center fixed axle.

Abstract: A floor care appliance is provided with an improved power management system for controlling the total amount of current provided to at least a first and a second load device of an appliance. The power management system is comprised of a microprocessor, an alternating current voltage source, a voltage regulating circuit, a clamping circuit, at least two load devices, and a MOC and a triac for each of the at least two load devices. The clamping circuit outputs a fixed voltage of 5.7 volts during the positive portion of the ac cycle and a fixed voltage of ?0.7 volts during the negative portion of the ac cycle. The fixed voltages are input to a microprocessor which utilizes these inputs to control the average voltage and the amount of time the current is turned on to each of the at least first and second load devices.