Abstract: A collet for a fastener installation tool having a pull section with a fastener engagement end and a plurality of teeth. The teeth include a first tooth with a first inner diameter, and each of the remainder of teeth includes a second inner diameter, the first inner diameter being greater than the second inner diameter. The pull section includes a protrusion extending from the fastener engagement end, thereby extending the length of the pull section. The pull section includes a cross-sectional thickness, wherein the collet is adapted to engage a pin member having a locking portion with a first diameter and a pull portion with a smaller second diameter. An increase in the difference between the first diameter of the locking portion and the second diameter of the pull portion of the pin member allows for a corresponding increase in the cross-sectional thickness of the collet, thereby extending the fatigue life of the tool.

Abstract: A fastener installation tool including an anvil member having a swage cavity, a collet having a pull section with a fastener engagement end and a plurality of teeth, and an anvil member. The plurality of teeth includes a first tooth with a first inner diameter, and each of the remainder of teeth includes a second inner diameter, the first inner diameter being greater than the second inner diameter. The collet has a protrusion extending the length of the pull section to increase the contact area with the anvil member. The anvil member includes a swage cavity with an entrance section, a swage land located adjacent to the entrance section, and an inner bore located adjacent to the swage land.

Abstract: A swage-type fastener to secure a plurality of workpieces together, which includes a pin member, having an elongated pin shank to be located in aligned openings in the workpieces. An enlarged head at one end of the pin engages one side of the workpieces. A grooved pin portion extends past an opposite side of the workpieces. A collar includes a shank portion adapted to be swaged into the pin lock grooves in response to a relative axial swage load applied by an installation tool. The collar is as-headed and does not require thermal processing yet provides an optimum balance of reduced collar shank wall thickness and increased hardness, whereby the swage load is minimized. A low swage load thread form for the lock grooves of the pin member is also provided, a reduced diameter, and a relatively short pull portion pin extension.

Abstract: A low swage load fastening system is provided for installing swage-type fasteners to secure a plurality of workpieces together. The fastener includes a pin member, having an elongated pin shank to be located in aligned openings in the workpieces. An enlarged head at one end of the pin engages one side of the workpieces. A grooved pin portion extends past an opposite side of the workpieces. A collar includes a shank portion adapted to be swaged into the pin lock grooves in response to a relative axial swage load applied by an installation tool. As one aspect of the system, the collar is as-headed and does not require thermal processing yet provides an optimum balance of reduced collar shank wall thickness and increased hardness, whereby the swage load is minimized. A low swage load thread form for the lock grooves of the pin is also provided, a reduced diameter, relatively short pull portion pin extension, installation tool improvements, and an associated method of use are also disclosed.

Abstract: An apparatus and method for utilizing an extreme offset nose assembly for installing fasteners are disclosed involving a drawbar, an anvil, and a collet. The drawbar having a first portion, a second portion, a third portion. The third portion transitioning from the second portion by a chamfer or a shoulder. The anvil having a cavity, a first aperture, and a second aperture. The collet having a first bore and a second bore. The drawbar having a section of the first portion disposed within the first aperture, a front section of the second portion threadedly engaged within the second bore of the collet, a rearward section of the second portion passing through the second aperture of the anvil thereby providing a bearing surface between the rearward section of the second portion and the second aperture of the anvil, and the third portion passing through the second aperture of the anvil.

Abstract: An apparatus and method for utilizing an extreme offset nose assembly for installing fasteners are disclosed involving a drawbar, an anvil, and a collet. The drawbar having a first portion, a second portion, a third portion. The third portion transitioning from the second portion by a chamfer or a shoulder. The anvil having a cavity, a first aperture, and a second aperture. The collet having a first bore and a second bore. The drawbar having a section of the first portion disposed within the first aperture, a front section of the second portion threadedly engaged within the second bore of the collet, a rearward section of the second portion passing through the second aperture of the anvil thereby providing a bearing surface between the rearward section of the second portion and the second aperture of the anvil, and the third portion passing through the second aperture of the anvil.

Abstract: An improved fastener removal apparatus is configured to remove a swaged fastener of the type having an elongated threaded pin and a collar, with the collar being swaged to the pin. The fastener removal apparatus includes a nose assembly that can be mounted to an actuator of the type having a base and a translatable piston. The nose assembly includes a threaded thimble and a cutting anvil that are translatable with respect to one another. The threaded thimble is threadably connectable with the pin. The cutting anvil includes a number blades that cuttingly engage the swaged collar when the thimble is connected with the pin and translated with respect to the cuffing anvil.

Abstract: A blind fastener for securing a plurality of workpieces is provided that has a sleeve, and a pin member. In an alternate embodiment, the blind fastener has a sleeve, a pin member and a nut. The sleeves have a head with a plurality of rearwardly sloping recesses disposed therein. The recesses are adapted to be engaged with a plurality of rearwardly sloping nibs disposed on one end of a nose secured to an installation tool. The pin members have a splined head adapted to be engaged with a splined driver secured to an installation tool. Use of the splined head on the pin member, the splined driver, rearwardly sloping recesses on the sleeve, and rearwardly sloping nibs on the nose eliminates camming out of the nibs from the recesses during installation of the blind fastener. A nose assembly for installation of the blind fastener is also provided.

Abstract: A low swage load fastening system is provided for installing swage-type fasteners to secure a plurality of workpieces together. The fastener includes a pin member having an elongated pin shank to be located in aligned openings in the workpieces. An enlarged head at one end of the pin engages one side of the workpieces. A grooved pin portion extends past an opposite side of the workpieces. A collar includes a shank portion adapted to be swaged into the pin lock grooves in response to a relative axial swage load applied by an installation tool. As one aspect of the system, the collar is as-headed and does not require thermal processing yet provides an optimum balance of reduced collar shank wall thickness and increased hardness, whereby the swage load is minimized. A low swage load thread form for the lock grooves of the pin is also provided, a reduced diameter, relatively short pull portion pin extension, installation tool improvements, and an associated method of use are also disclosed.

Abstract: A fastening system is provided that includes a fastener having a pin member with a lock groove and crest geometry that is optimized to receive swaged material from collars of materials of different strengths for securing workpieces for different load applications. The lock grooves have the longest width required for collars of lower strength for one application or greater strength for a second application and the crests have the longest width required for collars of greater strength for the second application whereby satisfactory clamp and tensile loads and resistance to failure will result when the lock grooves are filled with collar materials of different strengths. Certain collars of different materials have similar outside diameters for installation by a tool having a swage anvil with a uniform swage cavity that swages the collars into the lock grooves for securing workpieces in shear, shear/tension, shear composite and shear/tension composite applications.

Abstract: An improved fastener removal apparatus is configured to remove a swaged fastener of the type having an elongated threaded pin and a collar, with the collar being swaged to the pin. The fastener removal apparatus includes a nose assembly that can be mounted to an actuator of the type having a base and a translatable piston. The nose assembly includes a threaded thimble and a cutting anvil that are translatable with respect to one another. The threaded thimble is threadably connectable with the pin. The cutting anvil includes a number blades that cuttingly engage the swaged collar when the thimble is connected with the pin and translated with respect to the cutting anvil.

Abstract: A blind type fastener for securing a plurality of workpieces is provided that has a sleeve, a pin member and a drive nut. The sleeve has a body that is internally threaded along a portion of the sleeve, a head positioned at one end of the sleeve and an internally unthreaded deformable tail portion positioned at the other end of the sleeve that is integrally connected to the sleeve. The head of the sleeve has a plurality of recesses disposed threreon. The pin member is adapted to be disposed within the sleeve and has a breakneck groove that is adapted to fracture at a position that is flush with an outer surface of the sleeve head. The drive nut has a plurality of projections positioned on one end of the drive nut that are adapted to be disposed in the plurality of recesses disposed in the head of the sleeve.

Abstract: A pull type swage fastener including a pin and a collar adapted to be swaged into a locking portion on the pin shank and with a removable mandrel being threadably securable in a pull cavity at the end of the pin shank and with the mandrel adapted to be gripped by an installation tool for applying a relative axial force between the pin and collar to swage the collar into the locking portion with the mandrel being releasable from the tool and removable from the pull cavity.

Abstract: A locking fastener that includes an elongated tubular member and a pin member. The elongated tubular member has a body with an internal diameter, a first end, and a second end, the second end having a head. The pin member has a first end, a second end and a mechanical lock portion. The pin member first end has a diameter about the same as the tubular member body internal diameter. The pin member first end further has a head, the head having a diameter larger than the tubular member body internal diameter. The mechanical lock portion is disposed between the pin member first end and the second end. The pin member is disposed in the tubular member with the pin head extending from the tubular member first end.

Abstract: A captive nut assembly that allows removal of one or more workpieces and/or provides access to an area between a plurality of workpieces is provided. The captive nut assembly includes a screw with an elongated shank that is adapted to be located in an opening of one or more workpieces and terminates at one end in an enlarged head. The shank has a threaded portion adapted to be secured to an other workpiece. The captive nut assembly also includes a captive nut that is rotatably mounted on the threaded portion of the screw and moveable along the shank of the screw with the head of the screw being located within the bore of the captive nut.

Abstract: A blind fastener for securing a plurality of workpieces is provided that has a sleeve, and a pin member. In an alternate embodiment, the blind fastener has a sleeve, a pin member and a nut. The sleeves have a head with a plurality of rearwardly sloping recesses disposed therein. The recesses are adapted to be engaged with a plurality of rearwardly sloping nibs disposed on one end of a nose secured to an installation tool. The pin members have a splined head adapted to be engaged with a splined driver secured to an installation tool. Use of the splined head on the pin member, the splined driver, rearwardly sloping recesses on the sleeve, and rearwardly sloping nibs on the nose eliminates camming out of the nibs from the recesses during installation of the blind fastener. A nose assembly for installation of the blind fastener is also provided.

Abstract: A fastener system for multi-piece swage type fasteners, including a pin and a collar, and providing a stump type fastener constructed to be set as a pull type fastener with the fastener pin having a threaded gripping portion and including a compact installation tool having a swage anvil and a rotary threaded member adapted to be threaded onto the threaded pull portion of the pin whereby a relative axial force is applied between the pin and the collar via the rotary threaded member and swage anvil to cause the anvil to radially overengage the collar to swage it into locking grooves on the pin and the pull portion remaining on the pin after installation and with the swage anvil being connected to a piston rod of a piston for axially reciprocating movement for swaging the collar with the rotary threaded member being axially fixed and with the swage anvil and rotary threaded member being offset from the remainder of the tool whereby the tool can be used to install such fasteners in applications of limited clearan

Abstract: An offset nose assembly for installing fasteners is provided that generally includes a drawbar, a swage anvil and a collet. The drawbar has three portions with the third portion transitioning from the second portion by a chamfer, the chamfer being of a preselected angle that is adapted to positively engage a chamfer of a preselected angle of a piston of a fastener installation tool. Additionally, a generally L-shaped guard assembly is provided that is disposed on the collet to cover a gap defined between the collet and the swage anvil. Also, a deflector is provided that is attached to a nut that is threadedly engaged with the rearward end of a bore in the collet, the deflector having a section of a uniform constant outside diameter that integrally transitions to a section that has an outside diameter that gradually lessens along its length.

Abstract: A fastening system is provided that includes a fastener having a pin member with a lock groove and crest geometry that is optimized to receive swaged material from collars of materials of different strengths for securing workpieces for different load applications. The lock grooves have the longest width required for collars of lower strength for one application or greater strength for a second application and the crests have the longest width required for collars of greater strength for the second application whereby satisfactory clamp and tensile loads and resistance to failure will result when the lock grooves are filled with collar materials of different strengths. The lock groove and crest geometry is of a uniform construction for the plurality of applications with pin members of a common diameter.

Abstract: A hydraulic installation tool for installing fasteners is provided, that includes a housing having a first portion adapted to receive a drawbar and a second portion adapted to receive a piston, a gland and a retaining ring. A generally L-shaped drawbar is disposed in the first portion of the housing and a piston, a gland and a retaining ring is disposed in the second portion of the housing. The hydraulic installation tool is useful in securing lockbolt or swage type fasteners.