Abstract: A device for structuring the surface of a metal pressed sheet or of an endless strip, comprising a support device adapted to support the metal pressed sheet or endless strip during structuring, and a spray head and a slideway adapted to permit movement of the spray head into a desired position within a plane defined by an X and a Y coordinate. The spray head is further adapted to move in a Z direction with reference to a work surface which is spanned by the X and Y direction, and the spray head is guided by means of a digitalized template that is identical to the printed image of an impregnated paper used in a further pressing process. Independent drive elements are connected to a control unit and configured to move the spray head into the desired position.
Abstract: The invention relates to a method for producing a metallic pressed sheet or an endless strip, whereby a surface structure is produced by applying a mask for partial chemical passivation followed by chemical surface treatment. The invention also relates to a device for implementing said method. In order to significantly improve the reproducibility and the resolution of the mask obtained, the mask is produced from a UV-hardening lacquer which is applied by a suitable device. The resolution is improved by means of a nozzle matrix which sprays the UV-hardening lacquer in dots, the individual dots forming a pattern as a result of the overspraying thereof, thereby forming the mask to be produced. The UV-hardening lacquer is especially advantageous in that it can be removed from the surface very easily after the etching process, and enables a high reproducibility compared to the conventional screen printing methods.
Abstract: The invention relates to a method for processing and producing a surface of a material with a reproducible degree of lustre and to a press for carrying out said method. The aim of the invention is to increase the stability of the press. To achieve this, a press is provided with a coating that consists of carbon with diamond-like layers and that adheres to the surface of the press. Said coating has a layer thickness of between 0.1 and 10 ?m and a surface hardness in excess of 1800 HV (Vickers). The attrition of the surface of the press is thus significantly reduced during the processing of abrasion-resistant materials.
Abstract: A method for touching up and/or repairing minor surface damage in a large-format pressing plate or an endless strip 3 made of steel sheet, with a textured surface 4, for surface embossing of wood materials or laminate panels, has the damaged surface subjected to microgalvanic treatment. In order to simply repair the damage locations and to allow a longer tool life of the pressing sheets, it is provided, that an electrolyte solution that contains metal ions and iron is used, which is coordinated with the base material of the pressing plate or the endless strip 3. This yields the particular advantage that no color deviations are formed as compared with the damaged locations and that a conventional chromium-plating process can be used. Thus the damaged locations 2 are not washed out and thereby become visible again, during subsequent touch-up chromium-plating, because of the electrolyte used.
Abstract: A method and a device are described for the repair and/or touch-up of small surface flaws in large press plates or endless bands of sheet metal, especially steel sheet, having a structured metal coating and a hard-chrome plating for surface-embossing plastic-coated wooden or laminated panels. Each flaw is repaired by surrounding it with a mask, pickling, and galvanically metallizing it. For a simplified and cost-favorable repair or touch-up, a galvanic solution is applied to the masked and pickled flaw for microgalvanizing damaged areas smaller than 14 mm.sup.2 by dipping the tip of an electrode into the solution. The pickled flaw can first be provided with a thin, microgalvanically applied nickel layer, and it is then copper-plated. The copper build-up is restructured by hand, if necessary, and covered with a hardened cobalt layer.