Abstract: A method and apparatus for forming extruded shapes having at least a hollow portion using a hydrodynamic nozzle, a curable fluid, and a core fluid.

Abstract: A method and apparatus for forming extruded shapes having at least a hollow portion using a hydrodynamic nozzle, a curable fluid, and a core fluid.

Abstract: A method for molding a part is disclosed wherein a molding material has a minimum viscosity. A substrate that is responsive to a magnetic or electric field is introduced to the molding material. The substrate is moved by a magnetic or electric field to form channels in the molding material. The molding material is cured during or after the channels are formed.

Abstract: A method for creating a dynamic mold from a ferrofluid substrate in or adjacent to curable molding material is disclosed. A combination of magnetic elements is used to create a magnetic field that is capable of concentrating a ferrofluid substrate in a 3-D space. The ferrofluid substrate shapes a molding material to effect its shape. The ferrofluid, under the influence of a magnetic field, is capable of creating surface features and internal features in the molding material. Once cured or partially cured, the ferrofluid may be removed, resulting in features that are difficult to form by conventional methods.

Abstract: A microfluidic device molded in a single step provides a seamless fluid communication path from fluid input features to microfluidic channels. The device comprises a molded material which is formed around thread for forming high aspect ratio microfluidic channels. An associated method for the manufacture of the device is also provided.