Abstract: A closure device for a container having a neck including an annular flange, the closure device comprising: a cap body; a tamper evident (TE) band positioned below the annular flange when assembled in the container; a first hinge and a second hinge defined on the cap body; a leash connected to the TE band, the first hinge and the second hinge; the leash allowing for the cap body to be separated from the TE band during opening, but to remain connected thereto via the leash; a tongue protruding from the cap body between the first and second hinges; when the cap body is actuated from a closed configuration relative to the neck to a fully open position: the leash is configured to retain the cap body to the TE band; an interaction of the tongue and the neck is configured to retain the cap body in the fully open position.

Abstract: A co-injection hot runner nozzle comprises an inner melt flow channel and an annular outer melt flow channel that surrounds the inner melt flow channel. The inner and outer melt flow channels have a first common source. The nozzle further comprises an annular intermediate melt flow channel disposed between the inner and outer melt flow channels. The annular intermediate melt flow channel is at least partly defined by a plurality of spiral grooves, each spiral groove having a respective inlet and defining a helical flow path. Lands between adjacent spiral grooves increase in clearance in a downstream direction. An annular axial flow path is defined over the lands. A plurality of feeder channels having a second common source is configured to supply melt to the plurality of inlets of the spiral grooves. The relationship of feeder channels to spiral grooves may be one-to-one. The inlets may be longitudinal channels.

Abstract: A molded article suitable for subsequent blow-molding into a final-shaped container. The article includes a neck portion; a gate portion; and a body portion extending between the neck portion and the gate portion, at least a majority of the body portion having an overall shape which is symmetric about a body axis extending longitudinally through a center of the body portion. The body portion includes an inner exterior layer and an outer exterior layer of a first polymeric material; and a core layer of a second polymeric material disposed between the inner exterior layer and the outer exterior layer. A radial thickness or a material of the core layer is selectively varied to govern non-uniform blow molding of the molded article into the final-shaped container.

Abstract: In one aspect, an injection unit for an injection molding machine having a hot runner with a sprue comprises a heated melt pipe configured to convey a continuous stream of melt, a shooting pot assembly, and a telescopic melt coupling. The shooting pot assembly is configured to convert the continuous stream of melt from the heated melt pipe into batches for cyclical injection and is translatable between a sprue-engagement position and a sprue-disengagement position. The telescopic melt coupling is configured to convey melt from the heated melt pipe to the shooting pot assembly and has a variable length. The variable length telescopic melt coupling permits translation of the shooting pot assembly, relative to the heated melt pipe, between the sprue-engagement position and the sprue-disengagement position while maintaining a fluid melt interconnection between the heated melt pipe and the shooting pot assembly.

Abstract: Disclosed herein, amongst other things, is a molded article, such as a preform that is blow moldable to form a container, and a related method of forming and recycling a container. The structure and steps includes injection molding a molded article having tubular body.

Abstract: The present application describes injection molding machines and, more particularly, a removable nozzle tip and nozzle assembly for use with an injection molding machine and an engagement tool and methods for replacing a nozzle tip. In an aspect, an injection molding machine may include a nozzle. The nozzle may include a nozzle housing and a nozzle tip threadably attached to the nozzle housing. At least a portion of an exterior wall of the nozzle housing and at least a portion of an exterior wall of the nozzle tip may align to provide a cylindrical surface. The injection molding machine may further include a tubular heater enclosing at least a portion of the continuous cylindrical surface. The nozzle tip does not include a torque feature in any location that is downstream of the tubular heater and upstream of a mold gate of the nozzle.

Abstract: Closures with a tamper evidence feature that is reshaped to connect it to the container neck are disclosed. Methods and systems for carrying out the methods, and to mold stacks for making the closures are also disclosed. The tamper evidence feature can be a band, a portion of a cylindrical skirt or a panel formed in the cylindrical skirt.

Abstract: Closures with a tamper evidence feature that is reshaped to connect it to the container neck are disclosed. Methods and systems for carrying out the methods, and to mold stacks for making the closures are also disclosed. The tamper evidence feature can be a band, a portion of a cylindrical skirt or a panel formed in the cylindrical skirt.

Abstract: A closure device for a container having a neck including an annular flange, the closure device comprising: a cap body; a tamper evident (TE) band positioned below the annular flange when assembled in the container; a first hinge and a second hinge defined on the cap body; a leash connected to the TE band, the first hinge and the second hinge; the leash allowing for the cap body to be separated from the TE band during opening, but to remain connected thereto via the leash; a tongue protruding from the cap body between the first and second hinges; when the cap body is actuated from a closed configuration relative to the neck to a fully open position: the leash is configured to retain the cap body to the TE band; an interaction of the tongue and the neck is configured to retain the cap body in the fully open position.

Abstract: A mold assembly (100) for making tubular articles. The mold assembly includes a core plate (210), core inserts (230) mounted to the core plate (210) by fasteners (B), a cavity plate (410) with holes (413) through its thickness and cavity inserts (420) mounted to the cavity plate (410). Each core insert (230) has a molding surface (234a) and an engagement taper (233) between the molding surface and its mounting surface (236). At least part of the engagement taper (233) is located closer to the mounting surface (236) than it is to the molding surface (234a) for inhibiting the core insert (230) from tipping when the engagement taper (233) is engaged to move or slide the core insert (230) along the core plate (210).

Abstract: A co-injection hot runner nozzle comprises an inner melt flow channel and an annular outer melt flow channel that surrounds the inner melt flow channel. The inner and outer melt flow channels have a first common source. The nozzle further comprises an annular intermediate melt flow channel disposed between the inner and outer melt flow channels. The annular intermediate melt flow channel is at least partly defined by a plurality of spiral grooves, each spiral groove having a respective inlet and defining a helical flow path. Lands between adjacent spiral grooves increase in clearance in a downstream direction. An annular axial flow path is defined over the lands. A plurality of feeder channels having a second common source is configured to supply melt to the plurality of inlets of the spiral grooves. The relationship of feeder channels to spiral grooves may be one-to-one. The inlets may be longitudinal channels.

Abstract: A closure device for a container having a neck including an annular flange, the closure device comprising: a cap body; a tamper evident (TE) band positioned below the annular flange when assembled in the container; a first hinge and a second hinge defined on the cap body; a leash connected to the TE band, the first hinge and the second hinge; the leash allowing for the cap body to be separated from the TE band during opening, but to remain connected thereto via the leash; a tongue protruding from the cap body between the first and second hinges; when the cap body is actuated from a closed configuration relative to the neck to a fully open position: the leash is configured to retain the cap body to the TE band; an interaction of the tongue and the neck is configured to retain the cap body in the fully open position.

Abstract: An injection molding system configured to operate in a plurality of cycles includes, amongst other things, a controller that is configured for performing a comparison of a variable pressure setpoint with a target pressure value. The controller is configured to, when the target pressure value is less than the variable pressure setpoint by at least a predetermined lower bound, (i) decrease the variable pressure setpoint to a reduced variable pressure setpoint and (ii) not further decrease the variable pressure setpoint from the reduced variable pressure setpoint until the pump assembly operates for a plurality of stabilizing cycles at the reduced variable pressure setpoint.

Abstract: A closure device for a container having a neck including an annular flange, the closure device comprising: a cap body; a tamper evident (TE) band positioned below the annular flange when assembled in the container; a first hinge and a second hinge defined on the cap body; a leash connected to the TE band, the first hinge and the second hinge; the leash allowing for the cap body to be separated from the TE band during opening, but to remain connected thereto via the leash; a tongue protruding from the cap body between the first and second hinges; when the cap body is actuated from a closed configuration relative to the neck to a fully open position: the leash is configured to retain the cap body to the TE band; an interaction of the tongue and the neck is configured to retain the cap body in the fully open position.

Abstract: A melt dispenser for plastic molding comprises a barrel unit removably mountable to a drive unit. A feed screw is received within a barrel of the barrel unit and is rotated by the drive unit to dispense molten molding material through an outlet of the barrel. A coupling mechanism can be engaged to hold the barrel unit against the drive unit and on to connect the screw to the drive. The coupling mechanism is operable by an actuator.

Abstract: An injection molding apparatus comprises a support base and a mold carrier removably mounted to the support base. The mold carrier includes a mounting plate with attachment features for engaging the support base. A mold with two mold plates is slidably mounted to the mounting 5 plate. A clamp is operable to move the plates between open and closed positions. In the closed position, the plates abut one another. In the open position, the plates are spaced apart for removing molded articles.

Abstract: A cavity plate assembly (400) for a preform mold (100), which includes a cavity plate (410) having an array of seats (412) and a corresponding array of cavity inserts (440) mounted to a front face (CVF) of the cavity plate (410) and in communication with a respective seat (412). Each cavity insert (440) includes a body (441) with a mounting face (441a) and a spigot (443) projecting from the mounting face (441a) and received in a respective seat (412) of the cavity plate (410) such that the mounting (441a) face abuts the front face (CVF) of the cavity plate (410). Each cavity insert (440) also includes a molding surface (448) along its length, at least two thirds of which extends beyond the cavity plate (410).

Abstract: Disclosed is a method of refilling a shooting pot cavity in a molding system, the method comprising: determining that a trigger event has occurred in the molding system; and coordinating a refill of the shooting pot cavity with the occurrence of the trigger event.

Abstract: In one aspect, there is provided an injection molding system configured to operate in a plurality of cycles. The system comprises, amongst other things, a controller that is configured for performing a comparison of a variable pressure setpoint with a target pressure value. The controller is configured to, when the target pressure value is less than the variable pressure setpoint by at least a predetermined lower bound, (i) decrease the variable pressure setpoint to a reduced variable pressure setpoint and (ii) not further decrease the variable pressure setpoint from the reduced variable pressure setpoint until the pump assembly operates for a plurality of stabilizing cycles at the reduced variable pressure setpoint.

Abstract: In one aspect, there is provided an injection molding system configured to operate in a plurality of cycles. The system comprises, amongst other things, a controller that is configured for performing a comparison of a variable pressure setpoint with a target pressure value. The controller is configured to, when the target pressure value is less than the variable pressure setpoint by at least a predetermined lower bound, (i) decrease the variable pressure setpoint to a reduced variable pressure setpoint and (ii) not further decrease the variable pressure setpoint from the reduced variable pressure setpoint until the pump assembly operates for a plurality of stabilizing cycles at the reduced variable pressure setpoint.