Abstract: According to embodiments of the present invention, there is provided a method and system for operating an injection molding machine. For example, a molding system (100) to manufacture a molded article (103) in a mold-cavity system (200) by using a molding material (101) is provided.
Type:
Grant
Filed:
September 1, 2010
Date of Patent:
July 1, 2014
Assignee:
Husky Injection Molding Systems Ltd.
Inventors:
Robert Bruce Weber, Joachim Johannes Niewels, Bruno Giuseppe Sodaro
Abstract: There is provided a molding stack (102). The molding stack (102) comprises a stripper sleeve (122) that is movable to contact a molded article (114) after the molding thereof; the stripper sleeve (122) having a first surface (204) and a second surface (206) for simultaneously contacting a side and an underside surface, respectively, of the molded article (114) during the stripping of the molded article (114).
Abstract: An in-mold shutter (140) for embedding in an injection mold (100, 200, 300) is described herein. The in-mold shutter (140, 240, 340, 440, 540) includes a shutter actuator (148, 548) that is configured to selectively engage a first mold shoe (130) of the injection mold (100, 200, 300) with a platen of a mold clamping assembly (996) to hold the first mold shoe (130) in an extended position (E), along a mold-stroke axis (X), during a step of molding a first molded article (102A) in the injection mold (100, 200, 300). Also described herein is a molded article transfer device (150, 250) for use with the injection mold (100, 200, 300). The molded article transfer device (150, 250) includes a shuttle (154) that is slidably arranged, in use, within the injection mold (100, 200, 300).
Type:
Application
Filed:
November 28, 2013
Publication date:
June 5, 2014
Applicant:
Husky Injection Molding Systems Ltd.
Inventors:
Christophe HALTER, Pierre Glaesener, François Styga
Abstract: A hot-runner system having a manifold and a nozzle, wherein the manifold or nozzle or both may be multi-material apparatuses of unitary construction. The nozzle may be thermally graded for temperature transmission between a heating sleeve and the melt. The nozzle may also include a melt flow channel apparatus that alters the flow of the melt before entering the mold. The nozzle and manifold may have a unitary construction that reduces fitting problems between the two apparatuses.
Type:
Grant
Filed:
June 15, 2012
Date of Patent:
June 3, 2014
Assignee:
Husky Injection Molding Systems Ltd.
Inventors:
Edward Joseph Jenko, Patrice Fabien Dezon-Gaillard, Sami Samuel Arsan
Abstract: A nozzle-tip insulator (100), comprising: a nozzle-contact surface (102); a mold-gate contact surface (104) being offset from the nozzle-contact surface (102); and a body (106) connecting the nozzle-contact surface (102) with the mold-gate contact surface (104), the body (106) being resiliently compressible, the body (106) defining a void formation (108), and the body (106) and the void formation (108) being coaxially concentrically positioned relative to each other.
Abstract: The inventors have researched a problem associated with known molding systems that inadvertently manufacture bad-quality molded articles or parts. After much study, the inventors believe they have arrived at an understanding of the problem and its solution, which are stated below, and the inventors believe this understanding is not known to the public. During operation, the gate orifice and nozzle tip position are fixed. The inventors believe that there appears to be no known mechanism that allows optimization of the tip to gate relationship. Known methods of adjusting position of a nozzle tip, such as shimming between a cavity plate and a manifold plate, or replacing nozzle stack components, may be time consuming and difficult. The known hot runner assembly often must be removed from the molding machine to make the desired adjustments.
Type:
Application
Filed:
June 12, 2012
Publication date:
May 8, 2014
Applicant:
HUSKY INJECTION MOLDING SYSTEMS LTD.
Inventors:
Martin Baumann, John Knapp, Sarah Kathleen Overfield
Abstract: An in-mold shutter (140) for embedding in an injection mold (100, 200, 300) is described herein. The in-mold shutter (140, 240, 340, 440, 540) includes a shutter actuator (148, 548) that is configured to selectively engage a first mold shoe (130) of the injection mold (100, 200, 300) with a platen of a mold clamping assembly (996) to hold the first mold shoe (130) in an extended position (E), along a mold-stroke axis (X), during a step of molding a first molded article (102A) in the injection mold (100, 200, 300). Also described herein is a molded article transfer device (150, 250) for use with the injection mold (100, 200, 300). The molded article transfer device (150, 250) includes a shuttle (154) that is slidably arranged, in use, within the injection mold (100, 200, 300).
Type:
Application
Filed:
November 28, 2013
Publication date:
May 8, 2014
Applicant:
Husky Injection Molding Systems Ltd.
Inventors:
Christophe HALTER, Pierre Glaesener, François Styga
Abstract: A mold-tool system for use with a molding-system platen structure, the mold-tool system a frame assembly being connectable with the molding-system platen structure (107); and a set of shooting-pot assemblies being supported by the frame assembly, wherein control of each shooting-pot assembly of the set of shooting-pot assemblies is independent.
Type:
Grant
Filed:
October 8, 2010
Date of Patent:
April 29, 2014
Assignee:
Husky Injection Molding Systems Ltd.
Inventors:
Manon Danielle Belzile, Paul R. Blais, Brian Esser, Patrice Fabien Dezon-Gaillard, Edward Joseph Jenko, John Knapp
Abstract: An in-mold shutter (140) for embedding in an injection mold (100, 200, 300) is described herein. The in-mold shutter (140, 240, 340, 440, 540) includes a shutter actuator (148, 548) that is configured to selectively engage a first mold shoe (130) of the injection mold (100, 200, 300) with a platen of a mold clamping assembly (996) to hold the first mold shoe (130) in an extended position (E), along a mold-stroke axis (X), during a step of molding a first molded article (102A) in the injection mold (100, 200, 300). Also described herein is a molded article transfer device (150, 250) for use with the injection mold (100, 200, 300). The molded article transfer device (150, 250) includes a shuttle (154) that is slidably arranged, in use, within the injection mold (100, 200, 300).
Type:
Application
Filed:
November 28, 2013
Publication date:
April 3, 2014
Applicant:
Husky Injection Molding Systems Ltd.
Inventors:
Christophe HALTER, Pierre Glaesener, François Styga
Abstract: An in-mold shutter (140) for embedding in an injection mold (100, 200, 300) is described herein. The in-mold shutter (140, 240, 340, 440, 540) includes a shutter actuator (148, 548) that is configured to selectively engage a first mold shoe (130) of the injection mold (100, 200, 300) with a platen of a mold clamping assembly (996) to hold the first mold shoe (130) in an extended position (E), along a mold-stroke axis (X), during a step of molding a first molded article (102A) in the injection mold (100, 200, 300). Also described herein is a molded article transfer device (150, 250) for use with the injection mold (100, 200, 300). The molded article transfer device (150, 250) includes a shuttle (154) that is slidably arranged, in use, within the injection mold (100, 200, 300).
Type:
Application
Filed:
November 28, 2013
Publication date:
April 3, 2014
Applicant:
Husky Injection Molding Systems Ltd.
Inventors:
Christophe HALTER, Pierre Glaesener, François Styga
Abstract: A mold-tool system (10), comprising: a first component (12) defining a first passageway (13) configured to convey, in use, a flowable molding material; a second component (14) defining a second passageway (15) configured to: (i) be in fluid communication with the first passageway (13), and (ii) convey, in use, the flowable molding material. A wear-resistant assembly (16) contacts, at least in part, the first component (12) and the second component (14).
Type:
Application
Filed:
June 8, 2012
Publication date:
March 27, 2014
Applicant:
HUSKY INJECTION MOLDING SYSTEMS LTD.
Inventors:
Sarah Kathleen Overfield, Stephen Linwood Gray, Douglas Oliver Hall
Abstract: A hot-runner system (100), comprising: a manifold assembly (102), including: a manifold body (104) defining a melt channel (109, 110) being smooth-flowing, direction-changing and uninterrupted.
Abstract: A controller (501) is described herein that includes instructions (512) that are embodied in a controller-usable memory (510) of the controller (501), the instructions (512) for directing the controller (501) to execute a process (1000) of injection molding a first molded article (102A) using an injection mold (100, 200, 300, 800, 900). The process includes, amongst other things, a step of arranging (1008) a first stack portion (110) to eject the first molded article (102A) therefrom with holding a position of a stripper sleeve (116) of the first stack portion (110), along the mold-stroke axis (X), while retracting a mold core (111) of the first stack portion (110) along the mold-stroke axis (X), wherein the retraction of the mold core (111) causes a retraction thereof from the first molded article (102) in cooperation with the stripper sleeve (116) contacting the first molded article (102).
Abstract: A mold-tool system (100), comprising: a nozzle position-adjustment assembly (104) being configured to selectively adjust position of a nozzle assembly (102) between: (i) a nozzle-loaded position, and (ii) a nozzle-unloaded position.
Type:
Application
Filed:
May 8, 2012
Publication date:
March 20, 2014
Applicant:
HUSKY INJECTION MOLDING SYSTEMS LTD.
Inventors:
Thomas Andrew Lawrence, Troy Richard Mercer, Douglas R. Leblanc
Abstract: An extruder unit (22) for an injection molding system (20) includes a piston (48), slidably located within a piston chamber (42), and is movable between a retracted position and an extended position. The piston (48) is further adapted to rotatably mount a screw (30). A motor assembly (36) is mounted to the piston housing (40) and operable to rotate the screw (30). The piston (48) is translated by a hybrid injection actuator (38), the hybrid injection actuator (38) including: a drive unit (50) operable to move the piston (48) between the retracted position and the extended position; and a gas pressure unit (93), operable to provide a boosting force to the piston (48), thereby urging the piston (48) towards the extended position.
Type:
Grant
Filed:
February 8, 2011
Date of Patent:
March 4, 2014
Assignee:
Husky Injection Molding Systems Ltd.
Inventors:
Christophe Halter, Pierre Glaesener, Claude Hostert, Roman Pirog
Abstract: Described herein is a mold. The mold includes a first mold half and a second mold half. A molding cavity is definable between the first mold half and the second mold half within which a molded article is moldable. The mold also includes a core configured to form a seal on the molded article. The first mold half and the second mold half are configured to remain in a mold closed configuration with molding and stripping of the molded article.
Type:
Grant
Filed:
February 22, 2013
Date of Patent:
February 25, 2014
Assignee:
Husky Injection Molding Systems Ltd.
Inventors:
Christophe Halter, Pierre Glaesener, François Styga