Patents Assigned to Hydril USA Manufacturing LLC
  • Publication number: 20150322978
    Abstract: A water submerged device for generating a force under water. The device includes an enclosure having a piston that drives a ram, the piston dividing the enclosure into closing and opening chambers, the opening chamber connected to the low pressure recipient, and containing a first fluid. The device further includes a low pressure recipient for containing a first fluid having a lower pressure than the first fluid, and in selective fluid communication with the opening chamber of the enclosure via a first valve. In addition, the device includes a control module connected to the enclosure and in selective communication with the opening chamber of the enclosure via a second valve. The first and second valves are controlled so that only one of the low pressure recipient or the control module is in fluid communication with the opening chamber of the enclosure at a time.
    Type: Application
    Filed: May 8, 2014
    Publication date: November 12, 2015
    Applicant: Hydril USA Manufacturing LLC
    Inventors: Jamie Gamble, Ryan Gustafson, Robert Arnold Judge
  • Publication number: 20150167417
    Abstract: A blowout preventer (BOP) includes a pressure driven operator that is equipped with a balancing circuit to offset pressure inside the BOP. The operator, which is used to drive a ram, includes a piston, coupled to the ram by an operator arm, and a balance arm on a side of the piston opposite the operator arm. Pressure from inside the BOP communicates to an end of the balance arm opposite the piston and exerts a force to drive the ram radially inward.
    Type: Application
    Filed: December 12, 2013
    Publication date: June 18, 2015
    Applicant: Hydril USA Manufacturing LLC
    Inventors: Eric Dale LARSON, Brian Scott Baker
  • Patent number: 9033048
    Abstract: Apparatuses and methods useable in drilling installations having a mud loop for detecting ongoing or imminent kick events are provided. An apparatus includes a first sensor configured to measure a input mud flow pumped into the well, and a second sensor configured to measure a variation of a return mud flow emerging from the well. The apparatus further includes a controller connected to the first sensor, and to the second sensor. The controller is configured to identify an ongoing or imminent kick event based on monitoring and comparing an evolution of the input mud flow as measured by the first sensor and an evolution of the return mud flow as inferred based on measurements received from the second sensor. Additionally, a third sensor can be included in the apparatus to confirm the conclusion made by the controller before alerting the user that a kick has likely occurred.
    Type: Grant
    Filed: December 28, 2011
    Date of Patent: May 19, 2015
    Assignee: Hydril USA Manufacturing LLC
    Inventor: Robert Arnold Judge
  • Patent number: 9016659
    Abstract: A packer unit for an annular blowout preventer including an annular elastomer body including an elastomer having a unidirectional grain and a quantity of fiber longitudinally aligned with the grain of the elastomer. A method of forming a packing unit for a blowout preventer including forming a fiber reinforced elastomer by aligning fibers with a grain of an elastomer; cutting a portion from the fiber reinforced elastomer in the direction of the grain; loading the cut portion in a packing unit mold such that the grain of the fiber reinforced elastomer of the cut portion is parallel to a packing unit axis; and heating the loaded packing unit mold.
    Type: Grant
    Filed: June 26, 2012
    Date of Patent: April 28, 2015
    Assignee: Hydril USA Manufacturing LLC
    Inventor: Ming Yu Huang
  • Patent number: 9016381
    Abstract: Apparatuses useable in drilling installations for adjusting a mud return flow in a mud loop, at a location far from a mud tank are provided. An apparatus includes (1) a sensor located close to a seabed and configured to acquire values of at least one parameter related to a return mud flow, (2) a valve located near the sensor and configured to regulate the return mud flow, and (3) a controller connected to the valve and the sensor. The controller is configured to automatically control the valve to regulate the return mud flow towards achieving a value of a control parameter close to a predetermined value, based on the values acquired by the sensor. Methods of incorporating an apparatus in a drilling installation and retrofitting existing installations are also provided.
    Type: Grant
    Filed: March 17, 2011
    Date of Patent: April 28, 2015
    Assignee: Hydril USA Manufacturing LLC
    Inventors: David Albert Dietz, Robert Arnold Judge, Ahmet Duman
  • Patent number: 9019118
    Abstract: A drilling control system monitors and compares drilling and completion operation sensor values and autonomously acts in response to conditions such as a kick or surge. Sensors in various combinations may monitor return fluid flow rate, fluid inflow rate, wellhead bore pressure, temperature of returning fluid, torque, rate of penetration and string weight change. The control system has corresponding control logic to monitor, warn and act based on the sensor inputs. The actions may include the warning of support personnel, closing an annular blowout preventer, shearing drill pipe using a ram shear, pumping heavier fluid down choke and kill lines, disconnecting the riser or various other actions.
    Type: Grant
    Filed: December 16, 2011
    Date of Patent: April 28, 2015
    Assignee: Hydril USA Manufacturing LLC
    Inventors: Eric L. Milne, Joseph P. Ebenezer
  • Patent number: 8979062
    Abstract: Method, ram block and ram blowout preventer (BOP) for sealing a well. The BOP includes a body having a first chamber extending along a first direction and a second chamber extending along a second direction, substantially perpendicular to the first direction; a ram block configured to move inside the first chamber, the ram block having a packer region and at least one channel that extends all the way through the ram block; a packer configured to be provided in the packer region to seal a tool provided inside the second chamber; and at least one double piston provided through the at least one channel so that a pressure from the well is transmitted to the packer.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: March 17, 2015
    Assignee: Hydril USA Manufacturing LLC
    Inventor: Seemant Yadav
  • Patent number: 8960306
    Abstract: An annular blowout preventer assembly has an annular element housing and a central cavity with an elastomeric annular element in the central cavity. An annular element piston is located within the central cavity in engagement with the annular element. A connector housing has an upper end that abuts a lower end of the annular element housing. Bolts extend upward from the connector housing into threaded blind holes in the annular element housing for securing the connector housing to the annular element housing. A locking element is carried within the connector housing for radial inward movement into engagement with a profile on a mandrel of a blowout preventer stack.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: February 24, 2015
    Assignee: Hydril USA Manufacturing LLC
    Inventor: Aaron P. Smith
  • Patent number: 8905141
    Abstract: A valve useable in an undersea apparatus for generating a force for closing a blowout preventer (BOP) based on a pressure difference between a low pressure recipient and ambient pressure, an apparatus including the valve and related methods are provided. The valve includes a valve body enclosing a chamber with an input port selectively connectable to an output port, and a chamber separating assembly configured to separate the chamber from a region of different pressure. The assembly includes (1) a backup plate having a first portion of a first diameter towards the chamber and a second portion of a second diameter larger than the first diameter, towards the region, and (2) an upper seat located between the first portion of the backup plate and the valve body.
    Type: Grant
    Filed: December 13, 2011
    Date of Patent: December 9, 2014
    Assignee: Hydril USA Manufacturing LLC
    Inventor: Ryan Cheaney Gustafson
  • Patent number: 8875795
    Abstract: Method and subsea sensors display system configured to display data about a blowout preventer (BOP) stack. The subsea sensors display system includes a display panel having plural universal subsea displays, each universal subsea display being configured to display a value measured by a sensor attached to the BOP stack; and a J-box electrically connected to the display panel and configured to provide electrical power to the display panel and to receive data from the display panel. The electrical power is provided from a pod provided on the BOP stack or from a battery when the pod is not available or from a remote operated vehicle (ROV) when connected to the display panel.
    Type: Grant
    Filed: September 9, 2011
    Date of Patent: November 4, 2014
    Assignee: Hydril USA Manufacturing LLC
    Inventors: Devasish Choudhury, Zhen Liu, Jeffrey Lambert
  • Publication number: 20140262505
    Abstract: A method and system for lifting drilling mud from subsea to a drilling vessel, which uses a pump having a body with a chamber, and a bladder in the chamber. The bladder attaches to the body and defines water and mud sides in the chamber. A mud inlet valve allows mud into the mud side of the chamber; which moves the bladder into the water side and urges water in the water side from the chamber and through a water exit valve. Pressurized water enters the chamber through a water inlet valve, which in turn pushes the bladder and mud from the chamber through a mud exit valve. The bladder separates the mud and water as it reciprocates in the chamber. The travel of the bladder in the chamber is controlled to prevent damage from contact with the chamber.
    Type: Application
    Filed: September 6, 2013
    Publication date: September 18, 2014
    Applicant: Hydril USA Manufacturing LLC
    Inventors: Ahmet DUMAN, Dat Manh NGUYEN, Devon DANIEL
  • Publication number: 20140262305
    Abstract: A method for lifting drilling mud from subsea to a drilling vessel which a pump having a body with a chamber, and a bladder in the chamber. The bladder attaches to the body and defines water and mud sides in the chamber. A mud inlet valve allows mud into the mud side of the chamber; which moves the bladder into the water side and urges water in the water side from the chamber and through a water exit valve. Pressurized water enters the chamber through a water inlet valve, which in turn pushes the bladder and mud from the chamber through a mud exit valve. The bladder separates the mud and water as it reciprocates in the chamber. Water and/or mud inlet valves are opened before associated exit valves to reduce pressure fluctuations in the fluid lines.
    Type: Application
    Filed: September 6, 2013
    Publication date: September 18, 2014
    Applicant: Hydril USA Manufacturing LLC
    Inventors: Ahmet Duman, Dat Manh Nguyen, Devon Daniel
  • Publication number: 20140262531
    Abstract: Drilling mud is lifted subsea to a drilling vessel with a mud pump having an internal bladder. Applying pressurized water to one side of the bladder urges it against a quantity of the mud to impart a lifting force onto the mud. Mud flow to and from the pump is controlled by valves driven by actuators. The actuators include a piston in a cylinder, a stem that connects the piston to a valve member, and ports for supplying fluid to opposing ends of the piston for selectively reciprocating the piston. Cavities are strategically location in the cylinder for absorbing vibrational forces generated when the piston reaches an end of its stroke.
    Type: Application
    Filed: September 6, 2013
    Publication date: September 18, 2014
    Applicant: Hydril USA Manufacturing LLC
    Inventors: Ahmet DUMAN, Michael Denk, Devon Daniel
  • Publication number: 20140262506
    Abstract: A method and system for lifting drilling mud from subsea to a drilling vessel includes a pump having a body with a chamber, and a bladder in the chamber. The bladder spans the chamber to define water and mud sides in the chamber. A mud inlet valve allows mud into the mud side of the chamber; which moves the bladder into the water side and urges water from the water side of the chamber through a water exit valve. Pressurized water enters the chamber through a water inlet valve, which in turn pushes the bladder and mud from the chamber through a mud exit valve. The bladder separates the mud and water as it reciprocates in the chamber. A pressure control circuit equalizes pressure across the water valves, and a control valve provides a back pressure in a discharge of the pressure control circuit.
    Type: Application
    Filed: September 6, 2013
    Publication date: September 18, 2014
    Applicant: Hydril USA Manufacturing LLC
    Inventors: Ahmet DUMAN, Dat Manh Nguyen, Devon Daniel
  • Patent number: 8770298
    Abstract: Blowout preventer (BOP) stack and lower marine riser package for sealing an undersea well. The blowout preventer stack includes a frame extending along an axis and configured to be attached to a head of the well; an accumulator attached to the frame and configured to provide high pressure; two or more BOPs attached to the frame, the two or more BOPs being disposed within the frame and attached one on top of the other along the axis; each BOP having a body and a pair of bonnets attached to the body, where the bonnets are configured to be detachably attached to the body; each BOP having a corresponding cavity extending along the axis through which a fluid from the well is circulating; each BOP being configured to seal the well when the high pressure from the accumulator is released to the BOPs; plural brackets attached to the body of at least one BOP; and a safety bar attached to the plural brackets and configured to partially encircle the body of the at least one BOP.
    Type: Grant
    Filed: October 29, 2009
    Date of Patent: July 8, 2014
    Assignee: Hydril USA Manufacturing LLC
    Inventor: Ryan Gustafson
  • Publication number: 20140183382
    Abstract: A variable ram assembly for use in a blowout preventer (BOP) stack includes a packer element. The packer element includes an elastomeric body having a contact surface configured with a curved recess for sealing engaging a tubular. At least a portion of the body adjacent the contact surface is reinforced to define a reinforced area. The reinforced area exerts a restraining force to prevent extrusion of the elastomeric body when it is forced against the tubular. The reinforced area is integrally formed with the body using a molding process.
    Type: Application
    Filed: May 20, 2013
    Publication date: July 3, 2014
    Applicant: Hydril USA Manufacturing LLC
    Inventors: William L. Carbaugh, Joseph Alan Incavo, Arturo Caballero, Eugene Chauviere
  • Publication number: 20140183381
    Abstract: A variable ram assembly for use in a blowout preventer (BOP) stack includes a packer element. The packer element includes an elastomeric body having a contact surface configured with a curved recess for sealing engaging a tubular. Fibers are included in the body adjacent the contact surface that exert a restraining force to prevent extrusion of the elastomeric body when it is forced against the tubular. The fibers are integrally formed in the body and may be woven into a fabric, which is disposed into a packer element mold along with uncured elastomer before forming the body. The fabric can be coated with an elastomer to bond with the body during the forming process.
    Type: Application
    Filed: May 20, 2013
    Publication date: July 3, 2014
    Applicant: Hydril USA Manufacturing LLC
    Inventors: William L. Carbaugh, Joseph Alan Incavo, Arturo Caballero
  • Publication number: 20140174754
    Abstract: An annular blowout preventer assembly has an annular element housing and a central cavity with an elastomeric annular element in the central cavity. An annular element piston is located within the central cavity in engagement with the annular element. A connector housing has an upper end that abuts a lower end of the annular element housing. Bolts extend upward from the connector housing into threaded blind holes in the annular element housing for securing the connector housing to the annular element housing. A locking element is carried within the connector housing for radial inward movement into engagement with a profile on a mandrel of a blowout preventer stack.
    Type: Application
    Filed: December 21, 2012
    Publication date: June 26, 2014
    Applicant: Hydril USA Manufacturing LLC
    Inventor: Aaron P. Smith
  • Publication number: 20140174552
    Abstract: A pressure regulator includes a regulator body, and a piston slidably disposed in the regulator body, wherein an end of the piston extends axially beyond an end of the regulator body and is exposed to an external pressure. A method of regulating pressure includes providing a pressure regulator having a piston slidably disposed in a regulator body, wherein an end of the piston extends beyond an end of the regulator body and is exposed to an external pressure, applying external pressure on the end of the piston, and outputting a regulated working fluid pressure from the pressure regulator.
    Type: Application
    Filed: December 20, 2012
    Publication date: June 26, 2014
    Applicant: Hydril USA Manufacturing LLC
    Inventor: Ryan Cheaney Gustafson
  • Publication number: 20140166264
    Abstract: Blowout preventer systems are provided. According to an exemplary embodiment, the system includes a blowout preventer, a plurality of position sensing mechanisms, a plurality of pressure sensing mechanisms, and a controller configured to receive position data indicating a position of a piston and pressure data indicating the pressure of hydraulic fluid being applied to the piston, and to determine a current stroking pressure signature or fingerprint during a closing cycle, which when compared to a baseline stroking pressure signature or fingerprint, can provide an indication of the health of one or more components of the operator containing the piston. The controller can also determine a backlash of the ram block, and/or to record a position of the ram block, and/or to calculate an instant when a supplemental closing pressure is desired to be applied, and/or to determine when maintenance of a ram locking mechanism is due, and/or to determine when sealing elements are worn.
    Type: Application
    Filed: February 24, 2014
    Publication date: June 19, 2014
    Applicant: Hydril USA Manufacturing LLC
    Inventors: Robert Arnold Judge, Eric L. Milner