Abstract: A system and method for radially expanding hollow cylindrical objects, through the use of a tube expansion tooling, affixing a mandrel in place, the tooling rendered operative through the generation of hydraulic pressure, to provide the axial force necessary for pulling of the mandrel into the tool, and the mandrel having concentrically applied thereon various spacers, cams, and curved segments, which when the drawbar of the mandrel is pulled, manual forces are generated through the cams and segments into an expansion capacity to force the expansion of any tube in which the mandrel locates, to be expanded into a tight binding fit within a tube sheet or any other bore hole formed in equipment.

Abstract: A hydraulically installed tube plug with or without O.D surface enhancements and plug installation tooling, high pressure fluid system and method. The invention stops leaks in tubes with a plug that utilizes controlled high pressure fluid within the plug itself to radially expand the plug in place. Other plugs and plugging systems rely on mechanical methods for setting the plugs in the tubes with little or no control on the radial pressure applied to the tube. This lack of radial pressure control can result in a tubesheet ligament being over stressed (plastically deformed) or not enough pressure applied to stop the leak. The plug high pressure expansion tooling is designed with built in safety components that allow high pressure hydraulic expansion methods to be used safely in blind holes. The high pressure fluid system's design allows it to be used in hazardous environments.

Abstract: A high pressure mandrel for joining a metal tube to a wall of a metal sheet surrounding an annular bore of the metal sheet. The metal tube enters the bore of the metal sheet. The metal tube is joined to the metal sheet by high pressure fluid in an annular expansion gap by expanding radially the metal tube for forming a joint with the wall of the metal sheet surrounding the bore of the metal sheet. Toward this end, spaced O-rings are disposed on a shaft of a mandrel that is disposed axially in the metal tube. Outboard of the O-rings, backup rights are respectively disposed on the shaft. Outboard of the backup rings are disposed segmented ring assemblies which are also disposed on the shaft. Facing opposite ends of each segmented ring assemblies are cam rings. The cam rings are disposed on the shaft.