Patents Assigned to Hyperion Catalysis International, Inc.
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Patent number: 7951351Abstract: Methods of preparing single walled carbon nanotubes from a metal catalyst having deposited thereon fullerenes are provided. Fullerenes are deposited onto a metal catalyst precursor or metal catalyst. In the presence of a carbon containing gas, the metal catalyst precursor/fullerene composition is then exposed to conditions suitable for reducing the metal catalyst precursor, for subliming the fullerene and for growing single walled carbon nanotubes. The fullerenes form the end caps for the resulting single walled carbon nanotubes, which are uniform in diameter.Type: GrantFiled: March 29, 2007Date of Patent: May 31, 2011Assignee: Hyperion Catalysis International, Inc.Inventors: Jun Ma, Howard Tennent
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Patent number: 7947247Abstract: Methods of preparing single walled carbon nanotubes are provided. An arrangement comprising one or more layers of fullerene in contact with one side of a metal layer and a solid carbon source in contact with the other side of metal layer is prepared. The fullerene/metal layer/solid carbon source arrangement is then heated to a temperature below where the fullerenes sublime. Alternatively, a non-solid carbon source may be used in place of a solid carbon source or the metal layer may simply be saturated with carbon atoms. A multiplicity of single walled carbon nanotubes are grown on the fullerene side of the metal layer, wherein at least 80% of the single walled carbon nanotubes in said multiplicity have a diameter within ±5% of a single walled carbon nanotube diameter D present in said multiplicity, said diameter D being in the range between 0.6-2.2 nm.Type: GrantFiled: March 29, 2007Date of Patent: May 24, 2011Assignee: Hyperion Catalysis International, Inc.Inventors: Howard Tennent, Hai-feng Zhang, Jun Ma
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Patent number: 7923403Abstract: A new method for preparing a supported catalyst is herein provided. The supported catalyst comprises a carbon nanotube network structure containing metal catalysts. The metal catalyst may be loaded onto functionalized carbon nanotubes before forming the carbon nanotube network structure. Alternatively, the metal catalyst may be loaded onto the carbon nanotube network structures themselves.Type: GrantFiled: August 20, 2007Date of Patent: April 12, 2011Assignee: Hyperion Catalysis International, Inc.Inventors: Jun Ma, David Moy, Alan Fischer, Robert Hoch
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Publication number: 20110073344Abstract: A composition for forming a gasket comprises a curable elastomer material and 0.1-20 weight % (e.g., 4-10 weight %) carbon nanotubes dispersed throughout the elastomer material. A dispensed bead of elastomer material exhibits a Slump ratio of at least 0.7. The composition provides the correct balance of rheology/dispensing characteristics, seal characteristics, and contamination profile characteristics required in form-in-place gasket applications, while simultaneously providing a conductive form-in-place gasket.Type: ApplicationFiled: September 29, 2010Publication date: March 31, 2011Applicant: HYPERION CATALYSIS INTERNATIONAL, INC.Inventors: Yuanheng ZHANG, Mark HYMAN, Robert Bernard ANDERSON, III, Dylan LAM
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Patent number: 7910650Abstract: Methods of preparing conductive thermoset precursors containing carbon nanotubes is provided. Also provided is a method of preparing conductive thermosets containing carbon nanotubes. The carbon nanotubes may in individual form or in the form of aggregates having a macromorpology resembling the shape of a cotton candy, bird nest, combed yarn or open net. Preferred multiwalled carbon nanotubes have diameters no greater than 1 micron and preferred single walled carbon nanotubes have diameters less than 5 nm. Carbon nanotubes may be adequately dispersed in a thermoset precursor by using a extrusion process generally reserved for thermoplastics. The thermoset precursor may be a precursor for epoxy, phenolic, polyimide, urethane, polyester, vinyl ester or silicone. A preferred thermoset precursor is a bisphenol A derivative.Type: GrantFiled: August 20, 2007Date of Patent: March 22, 2011Assignee: Hyperion Catalysis International, Inc.Inventors: Alan Fischer, Timothy Jozokos, James Leacock, Andrew Rich
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Patent number: 7880376Abstract: Field emission devices comprising carbon nanotube mats which have been treated with laser or plasma are provided. Mats are formed from carbon nanotubes, also known as carbon fibrils, which are vermicular carbon deposits having diameters of less than about one micron. The carbon nanotube mats are then subjected to laser or plasma treatment. The treated carbon nanotube mat results in improved field emission performance as either a field emission cathode or as part of a field emission device.Type: GrantFiled: August 20, 2007Date of Patent: February 1, 2011Assignee: Hyperion Catalysis International, Inc.Inventors: Mikio Takai, Alan Fischer, Lein Ngaw, Chunming Niu
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Publication number: 20110002838Abstract: Methods of preparing single walled carbon nanotubes are provided. An arrangement comprising one or more layers of fullerene in contact with one side of a metal layer and a solid carbon source in contact with the other side of metal layer is prepared. The fullerene/metal layer/solid carbon source arrangement is then heated to a temperature below where the fullerenes sublime. Alternatively, a non-solid carbon source may be used in place of a solid carbon source or the metal layer may simply be saturated with carbon atoms. A multiplicity of single walled carbon nanotubes are grown on the fullerene side of the metal layer, wherein at least 80% of the single walled carbon nanotubes in said multiplicity have a diameter within ±5% of a single walled carbon nanotube diameter D present in said multiplicity, said diameter D being in the range between 0.6-2.2 nm.Type: ApplicationFiled: March 29, 2007Publication date: January 6, 2011Applicant: Hyperion Catalysis International, IncInventors: Howard Tennent, Hai-feng Zhang, Jun Ma
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Patent number: 7862795Abstract: Methods of preparing single walled carbon nanotubes are provided. Carbon containing gas is contacted with a supported metal catalyst under reaction conditions to yield at least 90% single walled carbon nanotubes and at least 1 gram single walled carbon nanotubes/gram metal catalyst. The support material may be calcined at temperatures between 150 and 600° C., and may have at least one oxidized planar surface. Reaction conditions include less than 10 atmospheres pressure and less than 800° C.Type: GrantFiled: November 16, 2005Date of Patent: January 4, 2011Assignee: Hyperion Catalysis International, Inc.Inventors: Xinjie Zhang, Jun Ma, Howard Tennent, Robert Hoch
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Patent number: 7854945Abstract: Graphitic nanotubes, which includes tubular fullerenes (commonly called “buckytubes”) and fibrils, which are functionalized by chemical substitution or by adsorption of functional moieties. More specifically the invention relates to graphitic nanotubes which are uniformly or non-uniformly substituted with chemical moieties or upon which certain cyclic compounds are adsorbed and to complex structures comprised of such functionalized fibrils linked to one another. The invention also relates to methods of introducing functional groups onto the surface of such fibrils.Type: GrantFiled: April 26, 2006Date of Patent: December 21, 2010Assignee: Hyperion Catalysis International, Inc.Inventors: Alan Fischer, Robert Hoch, David Moy, Chun-Ming Niu, Naoya Ogata, Howard Tennent
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Patent number: 7852613Abstract: The present invention relates to electroconductive inks and methods of making and using the same. The electroconductive inks include carbon fibrils and a liquid vehicle. The electroconductive ink may further include a polymeric binder. The electroconductive filler used is carbon fibrils which may be oxidized. The ink has rheological properties similar to that of commercially available electroconductive inks that use carbon black as their filler. The ink can be screen-printed, slot-coated, sprayed, brushed or dipped onto a wide variety of substrates to form an electroconductive coating.Type: GrantFiled: August 20, 2007Date of Patent: December 14, 2010Assignee: Hyperion Catalysis International, Inc.Inventors: Jun Ma, Alan Fischer, Chunming Niu, Lein Ngaw
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Publication number: 20100221173Abstract: Methods of preparing single walled carbon nanotubes are provided. An arrangement comprising one or more layers of fullerene in contact with one side of a metal layer and a solid carbon source in contact with the other side of metal layer is prepared. The fullerene/metal layer/solid carbon source arrangement is then heated to a temperature below where the fullerenes sublime. Single walled carbon nanotubes are grown on the fullerene side of the metal layer.Type: ApplicationFiled: March 29, 2006Publication date: September 2, 2010Applicant: Hyperion Catalysis International, Inc.Inventors: Howard Tennent, Hai-feng Zhang, Jun Ma
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Publication number: 20100113259Abstract: An activated catalyst capable of selectively growing single-walled carbon nanotubes when reacted with carbonaceous gas is provided. The activated catalyst is formed by reducing a catalyst that comprises a complex oxide. The complex oxide may be of formula AxByOz, wherein x/y?2 and z/y?4, A being a Group VIII element and B being an element such that an oxide of element B is not reducible in the presence of hydrogen at a temperature less than or equal to about 900° C. Methods of making, uses for and carbon fibril-containing product made with these activated catalysts are also provided.Type: ApplicationFiled: February 7, 2006Publication date: May 6, 2010Applicant: Hyperion Catalysis International, Inc.Inventors: Jun Ma, David Moy
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Publication number: 20100086471Abstract: The invention relates to carbon nanotube structures containing both single walled and multi walled carbon nanotubes, and methods for preparing same. These carbon nanotube structures include but are not limited to macroscopic two and three dimensional structures of carbon nanotubes such as assemblages, mats, plugs, networks, rigid porous structures, extrudates, etc. The carbon nanotube structures of the present invention have a variety of uses, including but not limited to, porous media for filtration, adsorption, chromatography; electrodes and current collectors for supercapacitors, batteries and fuel cells; catalyst supports, (including electrocatalysis), etc.Type: ApplicationFiled: November 16, 2006Publication date: April 8, 2010Applicant: Hyperion Catalysis International, Inc.Inventors: Jun Ma, Alan Fischer, Robert Hoch
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Publication number: 20100086472Abstract: An activated catalyst capable of selectively growing single-walled carbon nanotubes when reacted with carbonaceous gas is provided. The activated catalyst is formed by reducing a catalyst that comprises a complex oxide. The complex oxide may be of formula Ax-wFwBy-vGvOz wherein x/y?2; z/y?4; 0?w?0.3x; 0?v?0.3y; A is a Group VIII element; F is an element that is different from A but has, in said composition, the same valence state as A; B is an element different from A and F, and is an element whose simple oxide, in which B is at the same valence state as in the complex oxide, is not reducible in the presence of hydrogen gas at a temperature less than about 900° C.; G is an element different from A, B and F, and is an element whose simple oxide, in which G is at the same valence state as in the complex oxide, is not reducible in the presence of hydrogen gas at a temperature less than about 900° C.; and O is oxygen. The complex oxide is reduced at a temperature less that 950° C.Type: ApplicationFiled: November 20, 2006Publication date: April 8, 2010Applicant: Hyperion Catalysis International, Inc.Inventors: Jun Ma, David Moy
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Publication number: 20090283196Abstract: A multilayered polymeric structure having at least two polymeric layers is provided, each layer being a mixture of a polymeric composition with carbon fibrils. The multilayer polymeric structure may include an electrically conductive material between the first and second polymeric layers. A process for making a multilayered polymeric structure for packaging electronic components is also provided. The multilayered polymeric material is used to form trays and packages for containing electrical components.Type: ApplicationFiled: August 20, 2007Publication date: November 19, 2009Applicant: Hyperion Catalysis International, Inc.Inventors: Stephen O. Friend, Edward W.S. Bryant, Harold C. Fowler
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Patent number: 7585199Abstract: The present invention relates to a field emission device comprising an anode and a cathode, wherein said cathode includes carbon nanotubes which have been treated with an ion beam. The ion beam may be any ions, including gallium, hydrogen, helium, argon, carbon, oxygen, and xenon ions. The present invention also relates to a field emission cathode comprising carbon nanotubes, wherein the nanotubes have been treated with an ion beam. A method for treating the carbon nanotubes and for creating a field emission cathode is also disclosed. A field emission display device containing carbon nanotube which have been treated with an ion beam is further disclosed.Type: GrantFiled: April 27, 2005Date of Patent: September 8, 2009Assignee: Hyperion Catalysis International, Inc.Inventor: Mikio Takai
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Patent number: 7578989Abstract: Compositions including carbide-containing nanorods and/or oxycarbide-containing nanorods and/or carbon nanotubes bearing carbides and oxycarbides and methods of making the same are provided. Rigid porous structures including oxycarbide-containing nanorods and/or carbide containing nanorods and/or carbon nanotubes bearing carbides and oxycarbides and methods of making the same are also provided. The compositions and rigid porous structures of the invention can be used either as catalyst and/or catalyst supports in fluid phase catalytic chemical reactions. Processes for making supported catalyst for selected fluid phase catalytic reactions are also provided.Type: GrantFiled: May 2, 2007Date of Patent: August 25, 2009Assignee: Hyperion Catalysis International, Inc.Inventors: David Moy, Chunming Niu, Jun Ma, Jason M. Willey
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Publication number: 20090208391Abstract: A new method for recovering a catalytic metal and carbon nanotubes from a supported catalyst is provided. The carbon nanotube, including carbon nanotube structures, may serve as the support for the catalytic metal. The valence state of the catalytic metal, if not already in the positive state, is raised to a positive state by contacting the supported catalyst with a mild oxidizing agent under conditions which does not destroy the carbon nanotube. The supported catalyst is simultaneously or subsequently contacted with an acid solution to dissolve the catalytic metal without dissolving the carbon nanotube.Type: ApplicationFiled: January 23, 2009Publication date: August 20, 2009Applicant: Hyperion Catalysis International, Inc.Inventors: Jun Ma, Robert Hoch
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Patent number: 7576027Abstract: Methods for forming compositions including carbide-containing nanorods and/or oxycarbide-containing nanorods and/or carbon nanotubes bearing carbides and oxycarbides. Rigid porous structures including oxycarbide-containing nanorods and/or carbide containing nanorods and/or carbon nanotubes bearing modified carbides and oxycarbides and methods of making the same are also provided. The compositions and rigid porous structures of the invention can be used either as catalyst and/or catalyst supports in fluid phase catalytic chemical reactions. Processes for making supported catalyst for selected fluid phase catalytic reactions are also provided.Type: GrantFiled: December 8, 2006Date of Patent: August 18, 2009Assignee: Hyperion Catalysis International, Inc.Inventors: Jun Ma, David Moy
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Patent number: 7575733Abstract: A method of treating carbon fibrils and carbon fibril structures such as assemblages, aggregates and hard porous structures with a plasma to effect an alteration of the surface or structure of the carbon fibril or fibrils. The method can be utilized to functionalize, prepare for functionalization or otherwise modify the fibril surface via a “dry” chemical process.Type: GrantFiled: August 20, 2007Date of Patent: August 18, 2009Assignee: Hyperion Catalysis International, Inc.Inventors: Alan Fischer, Robert Hoch