Abstract: This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.

Abstract: A mechanical separation device optionally includes one or more of a housing, a screen a rotary assembly, one or more wash bars and a plurality of nozzles. The screen can be positioned within the housing to separate at least a portion of the liquid medium from the solids. The rotary assembly can be within the housing and can be configured to move the solids and the liquid medium along an axial length of the housing toward the discharge outlet. The one or more wash bars can be within the housing and can be positioned adjacent the screen. The plurality of nozzles can be spaced along the one or more wash bars. The one or more wash bars can be configured to receive a wash fluid and the plurality of nozzles configured to discharge the wash fluid against the screen.

Abstract: A rotary tool for a mechanical separator, the tool can optionally comprise: a center shaft having a longitudinal axis; a plurality of longitudinal paddles coupled to the shaft, at least one paddle of the plurality of paddles having an inner edge and aligned radially relative to the longitudinal axis, wherein the at least one paddle has an elongate extent along the longitudinal axis with opposing lateral sides along the elongate extent; and a flange having a triangular shape in a radial cross-section, the flange affixed to the inner edge of the at least one paddle and having an apex radially inward of the at least one paddle. Other examples of the application include the rotary tool having a plurality of tools and the mechanical separator having the capability of being raised or lowered to alter a residence time of slurry within the mechanical separator.

Abstract: This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in a defiber process stream by using two or more mechanical devices to separate the solids from the liquids based on density differences. The process produces animal feed products having a protein content ranging from approximately 45% to approximately 64%.

Abstract: This disclosure describes energy efficient process to distill a process stream in a production facility. A process uses multiple effect evaporators, ranging from one evaporator to eight evaporators in each effect. The process arrangement shows an example of four effect evaporators, with a zero-effect evaporator having a single evaporator, a first-effect evaporator having a set of three evaporators, a second-effect evaporator having a set of three evaporators, and a third-effect evaporator having a set of evaporators to create condensed distillers solubles.

Abstract: This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.

Abstract: Screen designs and screens for a mechanical separation device are disclosed for separating solids from liquids in a process stream. A screen may have a plurality of openings, which are conical shaped, having a diameter of about 1.0 mm to about 1.4 mm in size that are formed on a stainless steel sheet.

Abstract: This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.

Abstract: The subject matter of this application is using novel biological reactors for the fermentation of gases into liquid products. More specifically, the subject matter relates to the use of a Multiple-Pass Trickle Bed Reactor (MP-TBR) for the anaerobic or aerobic and biological fermentation of gases generated from industrial processes and/or from the gasification of biomass and other organic carbon sources. The products may include, but are not limited to, ethanol and other valuable chemicals.

Abstract: This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in a defiber process stream by using two or more mechanical devices to separate the solids from the liquids based on density differences. The process produces animal feed products having a protein content ranging from approximately 45% to approximately 64%.

Abstract: This disclosure describes processes for using a single cellulosic feedstock or a combination of two or more different cellulosic feedstocks with a starch component to produce a fermented product. The process includes separating the components of the cellulosic feedstocks with fractionation, pretreating a component with wet fractionation with chemicals, hydrolysis and fermenta-tion of the pretreated feedstock(s) to produce cellulosic biofuel. The process may include combining the cellulosic feedstock(s) with other components to a cook and/or a fermentation process, distilling and dehydrating the combined components to produce the biofuel. The process may also include producing a whole stillage stream from the feedstock(s) and mechanically processing the whole stillage stream to produce a high-value protein animal feed.

Abstract: This disclosure describes energy efficient process to distill a process stream in a production facility. A process uses multiple effect evaporators, ranging from one evaporator to eight evaporators in each effect. The process arrangement shows an example of four effect evaporators, with a zero-effect evaporator having a single evaporator, a first-effect evaporator having a set of three evaporators, a second-effect evaporator having a set of three evaporators, and a third-effect evaporator having a set of evaporators to create condensed distillers solubles.

Abstract: This disclosure describes processes for using a single cellulosic feedstock or a combination of two or more different cellulosic feedstocks with a starch component to produce a fermented product. The process includes separating the components of the cellulosic feedstocks with fractionation, pretreating a component with wet fractionation with chemicals, hydrolysis and fermentation of the pretreated feedstock(s) to produce cellulosic biofuel. The process may include combining the cellulosic feedstock(s) with other components to a cook and/or a fermentation process, distilling and dehydrating the combined components to produce the bio fuel. The process may also include producing a whole stillage stream from the feedstock(s) and mechanically processing the whole stillage stream to produce a high-value protein animal feed.

Abstract: This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by using a mechanical device to separate the solids from the liquids based on a density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.

Abstract: This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by using a mechanical device to separate the solids from the liquids based on a density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.

Abstract: This disclosure describes techniques to optimize dewatering process in a production facility. A process separates components in a mixture by using a separation device and a dewatering device. The process receives the mixture of liquids and solids, and separates out suspended solids from the mixture of liquids and solids by using the separation device, wherein a liquid with insoluble solids stream is created. The process dewaters the liquid with insoluble solids stream by using the dewatering device to produce a liquid with small particles stream and insoluble solids having particle sizes that are greater than about 20 microns to about 1000 microns.

Abstract: This disclosure describes energy efficient process to distill a process stream in a production facility. A process uses multiple effect evaporators, ranging from one evaporator to eight evaporators in each effect. The process arrangement shows an example of four effect evaporators, with a zero-effect evaporator having a single evaporator, a first-effect evaporator having a set of three evaporators, a second-effect evaporator having a set of three evaporators, and a third-effect evaporator having a set of evaporators to create condensed distillers solubles.

Abstract: This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in the process stream by applying non-condensable media to create density differences and then using a mechanical device to separate the solids from the liquids based on the density difference. The process produces the liquids and solids, which may be further processed to create valuable animal feed products.

Abstract: Screen designs and screens for a mechanical separation device are disclosed for separating solids from liquids in a process stream. A screen may have a plurality of openings, which are conical shaped, having a diameter of about 1.0 mm to about 1.4 mm in size that are formed on a stainless steel sheet.

Abstract: This disclosure describes methods to separate solids from liquids in a production facility. A process separates components in a defiber process stream by using two or more mechanical devices to separate the solids from the liquids based on density differences. The process produces animal feed products having a protein content ranging from approximately 45% to approximately 64%.