Patents Assigned to Imerys Kaolin, Inc.
  • Patent number: 9346964
    Abstract: A water-based paint composition may include at least one mineral treated with at least one hydrophobizing agent. The at least one mineral may include at least one of clay, kaolin, mica, titanium dioxide, talc, natural or synthetic silica or silicates, feldspars, nepheline syenite, talc, wollastonite, diatomite, barite, glass, and calcium carbonate. The at least one hydrophobizing agent may include at least one of fatty acids, fatty amines, and silanes. A method of making water-based paint may include treating at least one mineral with a hydrophobizing agent, and combining the at least one treated mineral with a binder.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: May 24, 2016
    Assignee: Imerys Kaolin, Inc.
    Inventors: Stephen Raper, David Skelhorn
  • Publication number: 20130000518
    Abstract: A water-based paint composition may include at least one mineral treated with at least one hydrophobizing agent. The at least one mineral may include at least one of clay, kaolin, mica, titanium dioxide, talc, natural or synthetic silica or silicates, feldspars, nepheline syenite, talc, wollastonite, diatomite, barite, glass, and calcium carbonate. The at least one hydrophobizing agent may include at least one of fatty acids, fatty amines, and silanes. A method of making water-based paint may include treating at least one mineral with a hydrophobizing agent, and combining the at least one treated mineral with a binder.
    Type: Application
    Filed: March 3, 2011
    Publication date: January 3, 2013
    Applicant: Imerys Kaolin, Inc.
    Inventors: Stephen Raper, David Skelhorn
  • Patent number: 7758688
    Abstract: The present invention relates to a composition comprising calcined kaolin having a narrow particle size distribution. The composition can have many uses, such as fillers or extenders in paint, plastics, polymers, papermaking, and coating compositions. More generally, the inventive products may be used wherever calcined kaolins are used.
    Type: Grant
    Filed: March 16, 2004
    Date of Patent: July 20, 2010
    Assignee: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Tommy Adkins
  • Publication number: 20090129994
    Abstract: Disclosed herein are compositions comprising novel delaminated kaolins having a large particle size and low levels of alkali metal oxides. Methods of making the disclosed delaminated kaolin by calcining hydrous kaolin are described. Applications using the disclosed compositions in preparing catalyst substrates, paints, coatings, sealants, cementitious products, ceramics, rubbers, polymers and other compositions are also described.
    Type: Application
    Filed: March 8, 2007
    Publication date: May 21, 2009
    Applicant: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Tommy L. Adkins
  • Patent number: 7534736
    Abstract: Disclosed herein is ultra-low residue, high solids, wet “cake” kaolin and ultra-low residue, high solids, wet “cake” calcined kaolin products, produced by use of wet screening/non-drying product isolation, which are useful in the manufacture of top size-sensitive applications.
    Type: Grant
    Filed: May 25, 2005
    Date of Patent: May 19, 2009
    Assignee: Imerys Kaolin, Inc.
    Inventors: Edward Sare, James Stacey Johnson
  • Publication number: 20090023849
    Abstract: Disclosed herein are inorgano-neutralized calcined kaolin comprising calcined kaolin treated with at least one basic inorganic compound, a composition comprising the inorgano-neutralized calcined, and use of the inorgano-neutralized calcined kaolin in silicone rubber formulation. Further disclosed herein are a method of making the inorgano-neutralized calcined kaolin and a method of making a silicone rubber formulation comprising the inorgano-neutralized calcined kaolin.
    Type: Application
    Filed: October 5, 2005
    Publication date: January 22, 2009
    Applicant: Imerys Kaolin, Inc.
    Inventors: Robert Bradshaw, Walter J. Polestak, Edward Sare
  • Publication number: 20080262142
    Abstract: Disclosed herein are organo-neutralized calcined kaolin comprising calcined kaolin treated with at least one basic organic compound, a composition' comprising the organo-neutralized calcined, and use of the organo-neutralized calcined kaolin in silicone rubber formulation. Further disclosed herein are a method of making the organo-neutralized calcined kaolin and a method of making a silicone rubber formulation comprising the organo-neutralized calcined kaolin.
    Type: Application
    Filed: October 5, 2005
    Publication date: October 23, 2008
    Applicant: Imerys Kaolin, Inc.
    Inventors: Robert W. Bradshaw, Walter J. Polestak, Edward J. Sare
  • Publication number: 20080255291
    Abstract: Disclosed herein are compositions comprising novel calcined kaolins having a large particle size and low levels of alkali and alkali earth metal oxides. Methods of making the disclosed calcined kaolin by calcining hydrous kaolin are described. Applications using the disclosed compositions in preparing catalyst substrates, paints, coatings, sealants, cementitious products, ceramics, rubbers, polymers and other compositions are also described.
    Type: Application
    Filed: August 28, 2006
    Publication date: October 16, 2008
    Applicant: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Tommy L. Adkins
  • Publication number: 20080196520
    Abstract: Disclosed herein are methods of determining the presence of contaminating dispersants, such as polymeric dispersants and inorganic dispersants, in a processed mineral, including mineral products such as pigments, by measuring the particle charge of the processed mineral using a particle charge detector.
    Type: Application
    Filed: April 19, 2006
    Publication date: August 21, 2008
    Applicant: IMERYS KAOLIN, INC.
    Inventors: Stacey Johnson, Edward J. Sare
  • Publication number: 20080168925
    Abstract: Disclosed herein are dry aggregated calcium carbonates, comprising calcium carbonate and at least one inorganic binder, wherein the dry aggregated calcium carbonate has a median aggregate particle size (D50) of at least 5 ?m. Also disclosed are compositions comprising such dry aggregated calcium carbonates. Products, such as paints, and methods of making products containing such aggregated calcium carbonate are further disclosed.
    Type: Application
    Filed: March 29, 2006
    Publication date: July 17, 2008
    Applicant: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Stephen C. Raper, Julie Figlar
  • Patent number: 6652642
    Abstract: The present invention relates to calcined kaolin products, their production, and use. More specifically, the invention relates to calcined kaolin-containing products having a median diameter particle size of from about 0.5 &mgr;m to about 10 &mgr;m, and a multimodal particle size distribution defined herein. The calcined kaolin products of the invention possess a combination of physical properties and applied properties not previously seen together in calcined kaolin pigments. The products according to the invention find use as flattening (or matting) agents, and as fillers or extenders in paint and coating compositions. More generally, the inventive products may be used wherever calcined kaolins are used.
    Type: Grant
    Filed: January 16, 2002
    Date of Patent: November 25, 2003
    Assignee: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Stephen C. Raper, Tommy L. Adkins, Julie Figlar
  • Patent number: 6554892
    Abstract: Coarse platey, high brightness kaolin products and methods for making the same, including combining a coarse kaolin fraction and a fine kaolin fraction, where each coarse or fine kaolin fraction may be produced by processing one or more crude kaolin samples through different stages of the methods of the present invention, by blending of one or more crude kaolin samples so processed, or as a by-product of a coarse or fine kaolin product.
    Type: Grant
    Filed: June 30, 2000
    Date of Patent: April 29, 2003
    Assignee: Imerys Kaolin, Inc.
    Inventors: John A. Manasso, Bomi M. Bilimoria, Leslie A. McLain, Milton Constantin
  • Publication number: 20020088376
    Abstract: The present invention relates to calcined kaolin products, their production, and use. More specifically, the invention relates to calcined kaolin-containing products having a median diameter particle size of from about 0.5 &mgr;m to about 10 &mgr;m, and a multimodal particle size distribution defined herein. The calcined kaolin products of the invention possess a combination of physical properties and applied properties not previously seen together in calcined kaolin pigments. The products according to the invention find use as flattening (or matting) agents, and as fillers or extenders in paint and coating compositions. More generally, the inventive products may be used wherever calcined kaolins are used.
    Type: Application
    Filed: January 16, 2002
    Publication date: July 11, 2002
    Applicant: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Stephen C. Raper, Tommy L. Adkins, Julie Figlar
  • Patent number: 6312511
    Abstract: High brightness kaolin pigments and methods of making high brightness kaolin pigments are provided. Both delaminated and nondelaminated clays are provided having typical brightness of 87 or higher. The pigments have high brightness and good opacity, providing an optimum pigment for paper coating and paper filler. Also provided are blended high brightness kaolins having increased opacity properties.
    Type: Grant
    Filed: May 20, 1999
    Date of Patent: November 6, 2001
    Assignee: Imerys Kaolin, Inc.
    Inventors: Bomi M. Bilimoria, John A. Manasso, Mark S. Willis
  • Patent number: 6103005
    Abstract: The present invention provides compositions, and method for making same, comprising large particle size, calcined kaolin clays that, when used in paint formulations, provide paints having low sheen and good weathering resistance. Compositions of the invention include a composition comprising the pigment produced by a process comprising calcining a feed comprising kaolin having a median equivalent spherical diameter (e.s.d.) as measured on a Sedigraph 5100 of greater than about 2.0 microns and having .ltoreq. about 15% less than 0.5 micron.
    Type: Grant
    Filed: September 10, 1999
    Date of Patent: August 15, 2000
    Assignee: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Stephen C. Raper, Tommy L. Adkins, Curtis L. Manning