Patents Assigned to Imerys USA, Inc.
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Patent number: 10875782Abstract: Inorganic particulate compositions containing inorganic particles associated with a copolymer of a hydrophilic monomer and a hydrophobic monomer associated with the inorganic particles are provided. The particulate composition satisfies at least one of the following properties: a BET surface area of the inorganic particles is greater than 8 m2/g, a Hegman value of the inorganic particles is 75 microns or less, and a rate of water loss from the composition upon drying from a moisture level greater than 2% wt % is at least 30% greater than a composition having a corresponding content of a polyacrylate polymer associated with the particles. A method to prepare the composition and formulations for inks, paints, coatings and filled polymeric articles containing the inorganic particulate composition are also provided.Type: GrantFiled: April 21, 2017Date of Patent: December 29, 2020Assignee: Imerys USA, Inc.Inventors: Virendra Singh, Christopher Paynter, David Gittins, Dickey Shurling, Douglas Wicks, Janet Preston, Andrew Findlay
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Patent number: 10864497Abstract: A filter aid composition may include a first acid-treated silica-based filter aid having a first particle size distribution and a second acid-treated silica-based filter aid having a second particle size distribution. A method of making a filter aid composition may include providing a first silica-based filter aid having a first particle size distribution, providing a second silica-based filter aid having a second particle size distribution, and blending the first silica-based filter aid with the second silica-based filter aid to form the filter aid composition. A method of filtering a fluid may include providing a filter aid composition including a first acid-treated silica-based filter aid and a second acid-treated silica-based filter aid and filtering the fluid through the filter aid composition. The filter aid composition may have a multimodal particle size distribution such that the first particle size distribution has a d50 greater than the second particle size distribution.Type: GrantFiled: January 27, 2017Date of Patent: December 15, 2020Assignee: Imerys USA, Inc.Inventors: Jeffrey D. Taniguchi, Larisa Tihomirov
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Patent number: 10850257Abstract: A diatomaceous earth product may include diatomaceous earth having a loose weight density of less than about 14 lbs/ft3, and a stoichiometric ratio of alkali metal to iron and/or aluminum ranging from about 100% to about 400%. A diatomaceous earth product may include diatomaceous earth having a loose weight density of less than about 14 lbs/ft3, and a silica specific volume of at least about 3.2. A method for making a low loose weight density diatomaceous earth product may include providing a feed material comprising diatomaceous earth having a silica specific volume of at least about 3.5. The method may further include adding alkali flux to the feed material to achieve a combination having a stoichiometric ratio of alkali metal to iron and/or aluminum that ranges from about 100% to about 400%, calcining the combination at a temperature ranging from about 1,600° F. to about 2,200° F.Type: GrantFiled: December 1, 2014Date of Patent: December 1, 2020Assignee: IMERYS USA, INC.Inventor: Jeffrey D. Taniguchi
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Patent number: 10780631Abstract: A composition for additive manufacturing of an article may include a base material, a functional particulate having at least one of an acicular morphology and a platy morphology, and binder. The functional particulate may increase a strength property of the article manufactured with the composition as compared to the strength property of the article manufactured with the composition being devoid of the functional particulate. A method of manufacturing an article via additive manufacturing may include providing a first layer of a powder composition. The powder composition may include a base material, a functional particulate, and binder. The method may also include binding the first layer of powder composition in a predetermined pattern to form a hardened two-dimensional shape including the powder composition, and successively providing additional layers of the powder composition and binding the respective layers to form the article.Type: GrantFiled: November 2, 2016Date of Patent: September 22, 2020Assignee: IMERYS USA, INC.Inventor: Navin Patel
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Patent number: 10721935Abstract: A method for killing arthropods may include providing a mineral composition to a substrate that arthropods will contact, wherein the mineral composition is not a carrier for a chemical toxin. The mineral composition may include an aluminosilicate particulate, wherein contact between the mineral composition and an arthropod results in death of the arthropod. A composition for killing arthropods may include a mineral composition for associating with a substrate. The mineral composition may include at least one of an aluminosilicate particulate and a diatomaceous earth particulate, wherein the mineral composition is not a carrier for a chemical toxin. The mineral composition may have a median particle size d50 of 10 ?m or less. A system for killing arthropods may include a mineral composition including at least one of an aluminosilicate particulate and a diatomaceous earth particulate. The system may further include a substrate, wherein the mineral composition is associated with the substrate.Type: GrantFiled: February 10, 2017Date of Patent: July 28, 2020Assignee: Imerys USA, Inc.Inventor: Bo Wang
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Patent number: 10641482Abstract: A method for combusting fuel in the presence of an alkali-containing material may include introducing fuel into a furnace configured to combust the fuel. The method may also include introducing ball clay having a moisture content of at least about 5% by weight into the furnace, and heating at least a portion of the fuel and ball clay, such that at least a portion of the ball clay is at least partially calcined, and the at least partially calcined ball clay adsorbs at least a portion of alkali present in the furnace.Type: GrantFiled: August 24, 2015Date of Patent: May 5, 2020Assignee: Imerys USA, Inc.Inventors: Billie Leach, Thomas Landon
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Patent number: 10556221Abstract: A composite filter aid may include diatomaceous earth, natural glass, and a precipitated silica binder, wherein the filter aid has a permeability ranging from 3 to 20 darcys. A composite filter aid may include diatomaceous earth, perlite, and a precipitated silica binder, wherein the filter aid has an alpha density less than 15 lbs/ft3. A method for making a composite material may include blending diatomaceous earth and perlite, adding alkali silicate to the blended diatomaceous earth and perlite, and precipitating the alkali silicate as a binder to make the composite material. A method for filtering a beverage may include using a composite filter aid and/or composite material.Type: GrantFiled: October 8, 2018Date of Patent: February 11, 2020Assignee: IMERYS USA, INC.Inventor: Bo Wang
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Patent number: 10532339Abstract: A method for calcining diatomaceous earth may include adding at least one lattice interfering agent to the diatomaceous earth to form a composite material. The method may further include heating the composite material at a temperature of at least about 800° C. for at least about 15 minutes to form an at least partially calcined composite material. The at least one lattice interfering agent may include at least one cation of at least one of aluminum and titanium. A diatomaceous earth product may include the at least partially calcined composite material formed from the above-noted method for calcining diatomaceous earth. A filter aid may include the diatomaceous earth product.Type: GrantFiled: May 25, 2016Date of Patent: January 14, 2020Assignee: Imerys USA, Inc.Inventor: Jie Lu
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Patent number: 10533417Abstract: A method for using a composition for use as rock dust in an underground mine is disclosed. The composition includes a fine, wet ground inorganic particulate material treated with at least one hydrophobic treatment, and a coarse, untreated, dry ground inorganic particulate material. Also disclosed is a composition including coal dust and mine rock dust including a fine, wet ground inorganic particulate material treated with at least one hydrophobic treatment, and a coarse, untreated, dry ground inorganic particulate material. The amount of mine rock dust may be sufficient to render the coal dust explosively inert according to at least one of a 20-L explosibility test or an ASTM E1515 explosibility test. The fine, wet ground inorganic particulate material may be calcium carbonate. The coarse, untreated inorganic particulate material may be calcium carbonate. The fatty acid may be stearic acid.Type: GrantFiled: February 14, 2017Date of Patent: January 14, 2020Assignee: Imerys USA, Inc.Inventors: Douglas Wicks, Christopher Paynter, Jean-Andre Alary, Dickey S. Shurling, David Anstine
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Patent number: 10519603Abstract: A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate, wherein less than about 90% by weight and greater than about 60% by weight of particles of the calcium carbonate have an equivalent spherical diameter (esd) less than 2 microns. The coating composition may include a thickener present in an amount ranging from about 0.1% to about 0.9% by active dry weight of the composition. A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate having a mean particle size (d50) of at least about 2.4 microns and a steepness factor of at least about 30. The coating composition may be a paper basecoat composition or a paperboard basecoat composition. A paper or paperboard product may include the coating composition on at least one surface of the paper product or paperboard product.Type: GrantFiled: May 24, 2019Date of Patent: December 31, 2019Assignee: Imerys USA, Inc.Inventors: Anthony Lyons, Chinmay Peshave
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Patent number: 10450704Abstract: A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate, wherein less than about 90% by weight and greater than about 60% by weight of particles of the calcium carbonate have an equivalent spherical diameter (esd) less than 2 microns. The coating composition may include a thickener present in an amount ranging from about 0.1% to about 0.9% by active dry weight of the composition. A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate having a mean particle size (d50) of at least about 2.4 microns and a steepness factor of at least about 30. The coating composition may be a paper basecoat composition or a paperboard basecoat composition. A paper or paperboard product may include the coating composition on at least one surface of the paper product or paperboard product.Type: GrantFiled: October 25, 2016Date of Patent: October 22, 2019Assignee: Imerys USA, Inc.Inventors: Anthony Lyons, Chinmay Peshave
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Patent number: 10399862Abstract: A process for treating a sulfurous fluid to form gypsum and magnesium carbonate, whereby the sulfurous fluid is scrubbed with a sequestrating agent to yield a scrubbed fluid, gypsum and magnesium sulfate. The flue gas desulfurized gypsum is isolated from the magnesium sulfate solution by filtration or centrifugation. The magnesium sulfate is reacted with a carbonate salt to produce a magnesium carbonate whereby the reaction conditions are controlled to control the properties of the magnesium carbonate produced.Type: GrantFiled: January 14, 2016Date of Patent: September 3, 2019Assignee: Imerys USA, Inc.Inventors: Christopher Paynter, Kalena Stovall, Douglas Wicks, Gavin Butler-Lee, Parvin Golbayani, Nigel Victor Jarvis, Graham M. Pring, David Taylor, Ricardo M. Perez
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Publication number: 20190010392Abstract: Compositions and related methods for providing fluorescent compositions and their use in products are described. A composition may include an aqueous base and at least one salt compound-quantum dot composite. The composite may be configured such that the composition emits fluorescent light having an identifying characteristic different from a characteristic of a surface against which the identifying characteristic is viewed.Type: ApplicationFiled: August 11, 2016Publication date: January 10, 2019Applicant: Imerys USA, Inc.Inventor: Parvin GOLBAYANI
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Patent number: 10074455Abstract: A talc agglomerate composition may include agglomerated talc particles and an agglomerization agent, and may have a conductivity of from about 1 to about 50 ?S/cm. A method for making a talc agglomerate composition may include agglomerating talc particles by combining a talc feed material including talc particles and an agglomerization agent to form a talc agglomerate composition. The talc agglomerate composition may have a d10 greater than a d10 of the talc feed material including talc particles. A talc composition may include talc particles having a conductivity greater than 8.1 ?S/cm and a viscosity in oil of less than 140 KU.Type: GrantFiled: October 30, 2013Date of Patent: September 11, 2018Assignee: Imerys USA, Inc.Inventor: Bo Wang
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Publication number: 20180244533Abstract: The present invention relates to precipitated calcium carbonate particles being at least partially in the form of nanofibers or nanochain like agglomerates, wherein the particles are at least partially coated with at least one coating agent, use of such precipitated calcium carbonate particles and a process for the manufacture of such precipitated calcium carbonate particles.Type: ApplicationFiled: July 29, 2016Publication date: August 30, 2018Applicant: Imerys USA, Inc.Inventors: Alexandra JAKOB, Didier SY, Cedric RABOTEAU
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Publication number: 20180223104Abstract: A method may be used for reducing titanium dioxide in a composition for forming decorative paper for use in laminated products. The method may include providing a pigment composition including titanium dioxide, and combining the pigment composition with a titanium dioxide extender including at least two particulate minerals to form a combined pigment composition. The titanium dioxide extender may include diatomaceous earth and at least one of aluminosilicate and talc. Combining the pigment composition with the titanium dioxide extender may result in reducing the titanium dioxide by at least 10% while substantially maintaining at least one of whiteness, wet whiteness, brightness, wet brightness, opacity, wet opacity, and resin impregnation of the decorative paper produced including the titanium dioxide extender relative to the decorative paper produced with the titanium dioxide but without the titanium dioxide extender.Type: ApplicationFiled: June 8, 2016Publication date: August 9, 2018Applicant: Imerys USA, Inc.Inventors: David STEWART, Christopher HOLMES
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Patent number: 9982324Abstract: A method for obtaining rare earth element compositions may include providing a dispersed aqueous suspension of a particulate material including at least one rare earth element compound and kaolinite. The method may further include adding to the suspension a selective flocculation polymer that facilitates separation of at least a portion of the at least one rare earth element compound from the kaolinite by flocculating the kaolinite and allowing particles of the rare earth element compound to be or remain deflocculated. The method may also include allowing the suspension containing the polymer to separate in a selective flocculation separator into layers including a flocculated product layer and a deflocculated layer containing the portion of the at least one rare earth element compound. The method may further include extracting each of the separated layers from the separator. The rare earth element compound may include La2O3, CeO2, Nd2O3, or Y2O3.Type: GrantFiled: March 15, 2013Date of Patent: May 29, 2018Assignee: Imerys USA, Inc.Inventors: Jondahl Davis, Robert J. Pruett
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Patent number: 9943541Abstract: A method of treating water to reduce or prevent bacterial infection in an aquatic organism may include administering a particulate kaolin clay to the water in a dosage sufficient to reduce the presence of at least one undesirable bacterial species present in the water, wherein the particulate kaolin clay has at least one property selected from: (a) a BET surface area of at least about 25 m2/g; (b) a particle size distribution such that at least about 80% by weight of the particles of kaolin clay have an equivalent spherical diameter of less than 2 microns as measured by Sedigraph; and (c) a particle size distribution such that at least about 25% by weight of the particles of kaolin clay have an equivalent spherical diameter of less than 0.25 microns as measured by Sedigraph. The method may further include contacting an aquatic organism with the treated water.Type: GrantFiled: January 12, 2016Date of Patent: April 17, 2018Assignee: Imerys USA, Inc.Inventors: Peter Biza, Philip J. Jones
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Patent number: 9903072Abstract: A mineral composition and related methods may include a mineral treated with a styrene-based polymer. The mineral treated with a styrene-based polymer may be used for a coating on a paper product having a first Cobb value that is less than a second Cobb value of the paper product with the coating devoid of the mineral composition.Type: GrantFiled: March 12, 2015Date of Patent: February 27, 2018Assignee: Imerys USA, Inc.Inventors: Ismail Yildirim, Robert J. Pruett, Paul M. Meizanis
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Publication number: 20180002187Abstract: A process for treating a sulfurous fluid to form gypsum and magnesium carbonate, whereby the sulfurous fluid is scrubbed with a sequestrating agent to yield a scrubbed fluid, gypsum and magnesium sulfate. The flue gas desulfurized gypsum is isolated from the magnesium sulfate solution by filtration or centrifugation. The magnesium sulfate is reacted with a carbonate salt to produce a magnesium carbonate whereby the reaction conditions are controlled to control the properties of the magnesium carbonate produced.Type: ApplicationFiled: January 14, 2016Publication date: January 4, 2018Applicant: Imerys USA, Inc.Inventors: Christopher PAYNTER, Kalena STOVALL, Douglas WICKS, Gavin BUTLER-LEE, Parvin Golbayani, Nigel Victor JARVIS, Graham M. PRING, David TAYLOR, Ricario M. PEREZ