Abstract: A rotor for a compressor system includes a rotor body having a coolant manifold with an inlet runner and a plurality of coolant supply conduits extending from the inlet runner toward an inner heat exchange surface. The coolant supply conduits may have a circumferential and axial distribution, and extend through struts enhancing stiffness in the rotor body.

Abstract: A power tool having a light source is provided. The power tool includes a light emitting diode and a thermally conductive housing that houses a movable component of the power tool, the thermally conductive housing including an integral portion that extends from the thermally conductive housing and is configured for thermally coupling with the light emitting diode. The integral portion of the thermally conductive housing is a heat sink for the heat generated by the light emitting diode, when the light emitting diode is thermally coupled to the integral portion of the thermally conductive housing.

Abstract: The present invention provides methods and mechanisms to selectively fix or free a planetary carrier of a epicyclic gearbox, thereby allowing dual modal operation of the gearbox and facilitating selective operation of a device, such as a winch, having capacity to safely and efficiently operate in a high load heavy lifting utility mode and a low load light lifting personnel mode.

Abstract: An electrical rotor machine and a method of manufacturing the same are disclosed. According to at least one aspect of the present disclosure, the method includes forming a stator core from two or more subcores and inserting the separate subcores into a housing before windings are wound through and around the subcores to form a stator. In such embodiments, the housing includes a locating feature structured to position and support the subcores such that a flow channel is formed between the subcores. The locating feature enables both radial and axial cooling of the stator core while reducing pressure losses within the cooling flow path.

Abstract: A system is disclosed for locking and unlocking a rotatable shaft connected to a drive motor. The system includes a fluid actuated lock piston operable to move between locked and unlocked positions to selectively lock the rotatable shaft to a fixed housing.

Abstract: Power tools with housings or hammer cases include a thin wall titanium shell tapering from a smaller forward section to a larger rearward section; with at least the rearward section having a wall with a substantially constant wall thickness and an interface flange that includes an outer perimeter profile that is curvilinear and defines a plurality of outwardly extending detents that provide an interference fit with the wall of the hammer case.

Abstract: Illustrative embodiments of ratchet tools are disclosed. In one embodiment, a ratchet tool may comprise a handle extending along a handle axis and housing a motor, a head coupled to the handle at a first end of the handle, the head supporting an output shaft configured to be driven by the motor to rotate about an output axis, the output axis being substantially perpendicular to the handle axis, a ratchet mechanism coupled between the handle and the output shaft, the ratchet mechanism configured to restrict rotation of the output shaft in a first direction and to allow rotation of the output shaft in a second direction opposite the first direction, and a direction control configured to switch the first direction associated with the ratchet mechanism between a clockwise and a counterclockwise direction, the direction control being coupled to the handle and spaced apart from the head along the handle axis.

Abstract: A drying system for compressed gas includes a fluid conduit, a cooler, and a precooler. The fluid conduit receives a flow of compressed gas to be cooled by the cooler and precooled by the precooler. The precooler has a gas-to-gas heat exchange section and a gas-to-liquid heat exchange section. A liquid-gas separator is coupled with the fluid conduit, and with a gas line and a liquid line. The gas line conveys gas to the gas-to-gas heat exchange section and the liquid line conveys liquid condensate to the gas-to-liquid heat exchange section.

Abstract: Illustrative embodiments of impact tools with impact mechanisms rigidly coupled to electric motors are disclosed. In at least one illustrative embodiment, an impact tool may comprise an impact mechanism, an electric motor, and a control circuit. The impact mechanism may comprise a hammer and an anvil, the hammer being configured to rotate about a first axis and to periodically impact the anvil to drive rotation of the anvil about the first axis. The electric motor may comprise a rotor that is rigidly coupled to the impact mechanism, the electric motor being configured to drive rotation of the hammer about the first axis. The control circuit may be configured to supply a current to the electric motor and to prevent the current from exceeding a threshold in response to the hammer impacting the anvil.

Abstract: A compression system is disclosed having a compressor and a seal package including a non-contact seal and one or more radial shaft seals. In one form the non-contact seal is placed in proximity to a high pressure portion of the compressor. The offset of the non-contact seal from a shaft used to drive the compressor allows some amount of pressure reduced leakage air to pass. A radial shaft seal is coupled to the shaft axial aft of the non-contact seal on the other side of the compressor and oriented to discourage further passage of the leakage air past the radial shaft seal. A vent conveys leakage air to return to the compressor. A backup radial shaft seal can be used axially aft of the first radial shaft seal. A further radial shaft seal is disposed adjacent to the backup seal and oriented in the other direction to seal lubricant for a bearing.

Abstract: In at least one illustrative embodiment, a power tool may comprise an electric motor comprising a rotor configured to rotate about an axis, a stator assembly including at least three windings arranged around the rotor, and at least three lugs affixed to the stator assembly, where each of the lugs is electrically coupled to one or more of the windings. The lugs may all be arranged to one side of a plane that passes through the axis. The power tool may further comprise at least three electrical wires, where each of the electrical wires is removably coupled to one of the lugs, and a control circuit configured to supply electrical power to the windings, via the electrical wires and the lugs, to drive rotation of the rotor about the axis.

Abstract: An air compressor system useful for supplying a stream of compressed air for an end user is disclosed which includes a refrigerated dryer useful to remove moisture and harvest it from the compressed air. The refrigerated dryer includes an evaporator and a condenser, where the evaporator is useful to produce the moisture from the compressed air. The air compressor system includes an expansion tank which collects the harvested moisture from the evaporator and a supply line from a utility water supply, both of which can be used to provide liquid to a condenser of the dryer. A valve is used to bring together either or both of the condensate from the expansion tank and water from the utility water supply. The valve includes an outlet that provides liquid to a condenser of the dryer.

Abstract: A compressor system includes a compressor and a filter assembly that includes a holder and a replaceable filter element positioned via the holder. The holder is formed in part of a perforated wall such as a metallic mesh material wall, forming a cavity wherein the replaceable filter element is positioned. An end cap traps the replaceable filter element within the cavity. The holder is reusable, so as to reduce material waste and cost.

Abstract: In at least one illustrative embodiment, a winch may include first and second end frames, a drum coupled between the first and second end frames and configured to rotate to wind or unwind a cable, a brake configured to resist rotation of the drum when engaged, a switch configured to cause the brake to engage the drum when the switch is activated, a slack arm frame having a first end engaged with the cable and a second end pivotally coupled between the first and second end frames, where the slack arm frame is configured to pivot between a first position when the cable is taut and a second position when the cable is slack, and a cam coupled to the slack arm frame and configured to rotate with the slack arm frame to activate the switch when the slack arm frame is in the second position.

Abstract: The present invention provides methods and systems an impact wrench having dynamically tuned drive components, such as an anvil/socket combination, and related methodology for dynamically tuning the drive components in view of inertia displacement, as well as stiffness between coupled components, and with regard to impact timing associated with clearance gaps between the component parts.

Abstract: The belt sander includes a gear casing coupled to a tool housing, the gear casing surrounding one or more gears configured to receive input from a motor to drive a shaft about a drive axis. The belt sander includes a belt arm assembly having a belt arm, the belt configured to translate in response to input from the shaft. The belt sander includes a plurality of incrementally spaced apart receivers on the gear casing and an engagement member in operational communication with the belt arm assembly, the engagement member being movable between a locked position and an unlocked position, wherein in the locked position the engagement member engages a receiver to fix the belt arm assembly incrementally relative to the gear casing, and wherein in the unlocked position the belt arm assembly freely rotates relative to the belt arm assembly to pivot the belt arm about the drive axis.

Abstract: Illustrative embodiments of diaphragm assemblies for diaphragm pumps and methods for manufacturing such diaphragm assemblies are disclosed. In at least one illustrative embodiment, a diaphragm pump may include an inflexible central core and a flexible diaphragm body surrounding the inflexible central core. The inflexible central core may include a reinforced thermoplastic and the flexible diaphragm body may include a thermoplastic elastomer. The flexible diaphragm body is bonded directly to the inflexible central core. The diaphragm assembly may include a mounting bolt having a head end and a threaded end. The inflexible central core surrounds the head end of the mounting bolt and the threaded end of the mounting bolt extends outside of the inflexible central core. The inflexible central core may include multiple raised features that cooperate to define cavities in the inflexible central core. The flexible diaphragm body fills the cavities of the inflexible central core.

Abstract: In accordance with certain embodiments, a cooler for multiple tube banks features a series of parallel and planar fins that have upstream louvers to direct incoming air through a fin near a first row of tubes and a downstream set of louvers near an adjacent tube row to direct air back through the same fin before the air exits. By way of example, the upstream louvers have the negative slope of the downstream louvers and a constant angle from louver to louver within a bank. A constant length in a section view may be provided.

Abstract: A hand-held power tool is provided that includes a housing assembly to support a motor. An output spindle protrudes from an output end of the housing assembly such that the output spindle rotates in response to a rotation of the motor. A user interface is located at the housing assembly opposite the output spindle. The user interface is configured to select one of a plurality of modes of operation of the hand-held power tool to regulate power supplied to the motor.

Abstract: An impact tool of the present disclosure provides an impact mechanism having a hammer and an anvil, the hammer being rotatable about a first axis and to periodically impact the anvil to drive rotation of the anvil about the first axis. The electric motor includes a plurality of pole pairs of windings and a rotor that is rotatable with respect to consecutively energized pole pairs of windings. No encoder or sensor is electronically coupled to the electric motor to detect a position of at least one magnet attached to the rotor with respect to at least one pole pair when the rotor is in a stopped condition. When the rotor is in the stopped condition, the motor controller energizes the at least one pole pair to initiate rotation and detect a back EMF generated by movement of the rotor without a sensor or encoder to indicate the predetermined location of the at least one magnet attached to the rotor with respect to the at least one pole pair.