Patents Assigned to Inkbit, LLC
  • Patent number: 11926103
    Abstract: An approach to precision additive fabrication uses jetting of cationic compositions in conjunction with a non-contact (e.g., optical) feedback approach. By not requiring contact to control the surface geometry of the object being manufactured, the approach is tolerant of the relative slow curing of the cationic composition, while maintaining the benefit of control of the deposition processes according to feedback during the fabrication processes. This approach provides a way to manufacture precision objects and benefit from material properties of the fabricated objects, for example, with isotropic properties, which may be at least partially a result of the slow curing, and flexible structures, which may not be attainable using conventional jetted acrylates.
    Type: Grant
    Filed: November 12, 2021
    Date of Patent: March 12, 2024
    Assignee: Inkbit, LLC
    Inventors: Wenshou Wang, Gregory Ellson, Yan Zhang, Desai Chen, Javier Ramos, Wojciech Matusik, Kiril Vidimce
  • Patent number: 11897203
    Abstract: Arrangement of the parts, particularly addressing arrangement for 3D fabrication, makes use of spatial frequency domain representations of the parts, such that acceptable (or optionally desirable) relative locations (and optionally orientations) of a part relative to another part or an arrangement of multiple other parts makes use of spatial frequency domain representations of the parts. In some examples, acceptable relative locations may be defined as relative locations that do not result in parts spatially overlapping and/or maintain a desired (e.g., minimum, average, etc.) separation between parts.
    Type: Grant
    Filed: September 29, 2022
    Date of Patent: February 13, 2024
    Assignee: Inkbit, LLC
    Inventors: Qiaodong Cui, Wojciech Matusik, Victor Rong
  • Patent number: 11766831
    Abstract: An additive fabrication approach involves fabricating a platform on a build plate. The fabrication system is then calibrated based on the fabricated platform, and an object is then fabricating on the fabricated platform according to the calibration.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: September 26, 2023
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Desai Chen, Javier Ramos, Aaron Weber, Harrison Wang
  • Patent number: 11712837
    Abstract: A method for additive manufacturing includes forming an object including depositing a first material including a first coloring component and a second material including a second coloring component, wherein both the first material and the second material further include a corresponding fluorescent component, scanning the object, including causing an emission of an optical signal from the object, wherein the emission of the optical signal is caused at least in part by an emission from the fluorescent components interacting with the first coloring component and the second coloring component as it passes from the fluorescent components to the surface of the object, sensing the emission of the optical signal, and determining presence of the first material and the second material based at least in part on the sensed emission of the optical signal.
    Type: Grant
    Filed: May 4, 2021
    Date of Patent: August 1, 2023
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Aaron Weber, Desai Chen, Gregory Ellson, Javier Ramos, Davide Marini
  • Patent number: 11708459
    Abstract: The present disclosure relates to combinations, build materials, and kits containing vinyl sulfonyl agents for thiol-ene polymerization. The present disclosure also relates to uses of the combinations, materials, and kits, e.g., in 3D printing.
    Type: Grant
    Filed: December 1, 2021
    Date of Patent: July 25, 2023
    Assignee: Inkbit, LLC
    Inventor: Scott Twiddy
  • Patent number: 11667071
    Abstract: An inkjet printer includes a mixer and a metering system that system provides appropriate amounts of the resin's precursors into the mixer. The mixer thoroughly mixes these precursors and feeds the resulting resin to the printheads. The inkjet printer may include a cleaning system that removes residual resin during or after printing.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: June 6, 2023
    Assignee: Inkbit, LLC
    Inventors: Javier Ramos, Gregory Ellson, David B. Russell, Wenshou Wang
  • Patent number: 11651122
    Abstract: An approach to intelligent additive manufacturing makes use of one or more of machine learning, feedback using machine vision, and determination of machine state. In some examples, a machine learning transformation receives data representing a partially fabricated object and a model of an additional part (e.g., layer) of the part, and produces a modified model that is provided to a printer. The machine learning predistorter can compensate for imperfections in the partially fabricated object as well as non-ideal characteristics of the printer, thereby achieving high accuracy.
    Type: Grant
    Filed: May 6, 2022
    Date of Patent: May 16, 2023
    Assignee: Inkbit, LLC
    Inventor: Desai Chen
  • Patent number: 11628622
    Abstract: A profilometer provides, to a controller, a feedback signal indicative of topography of an exposed surface of an object that is being manufactured by a 3d printer. The profilometer includes an emitter and a camera. The emitter illuminates a region of surface of the object with a pattern having an edge that defines a boundary of an illuminated portion of the surface. The camera receives an image that transitions between a first state in which the edge is visible in the image at a location that is indicative of the surface's depth and a second state in which the edge is not visible at all. From this second state, the controller obtains information representative of a depth of the surface.
    Type: Grant
    Filed: July 1, 2021
    Date of Patent: April 18, 2023
    Assignee: Inkbit, LLC
    Inventors: Aaron Weber, Desai Chen, Harrison Wang, Gregory Ellson, Wojciech Matusik
  • Patent number: 11625515
    Abstract: An approach to intelligent additive manufacturing makes use of one or more of machine learning, feedback using machine vision, and determination of machine state. In some examples, a machine learning transformation receives data representing a partially fabricated object and a model of an additional part (e.g., layer) of the part, and produces a modified model that is provided to a printer. The machine learning predistorter can compensate for imperfections in the partially fabricated object as well as non-ideal characteristics of the printer, thereby achieving high accuracy.
    Type: Grant
    Filed: May 6, 2022
    Date of Patent: April 11, 2023
    Assignee: Inkbit, LLC
    Inventor: Desai Chen
  • Patent number: 11541606
    Abstract: A method for additive fabrication by 3D printing includes processing model data representing material transition boundaries of an object to be printed to form build data for use in controlling printing of a plurality of successive layers to form the object, the build data comprising, for each location of a plurality of locations in a two-dimensional arrangement, material transition data for representing heights of material transitions in a third dimension, and repeating for each layer of the plurality of successive layers, receiving surface height data representing a height of a partial fabrication of the object at respective locations of a plurality of locations on a surface of the partial fabrication for each location of the plurality of locations, using the height at the location to access the material transition data corresponding to the location in the build data, and using the material transition data to determine material to be deposited at that location, and causing emission of the determined material
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: January 3, 2023
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Desai Chen
  • Patent number: 11534959
    Abstract: A method for manufacturing a part includes fabricating an object in an additive fabrication stage, the object including a solid mold forming a cavity in the shape of a part with uncured or incompletely cured build material disposed therein. The build material in the cavity is cured in a curing stage that occurs at least partially after the additive fabrication stage. The build material undergoes a phase change mechanism occurring during the additive fabrication stage and a distinct polymerization mechanism occurring during the curing stage and at least partly after the additive fabrication stage of the object and cures the build material by a polymerization process.
    Type: Grant
    Filed: September 24, 2020
    Date of Patent: December 27, 2022
    Assignee: Inkbit, LLC
    Inventors: Scott Twiddy, Richard Woudenberg
  • Patent number: 11518109
    Abstract: A method for managing the temperature of three-dimensional object during additive manufacturing includes depositing material on a partial fabrication of the three-dimensional object, determining thermal properties of the three-dimensional object after depositing the material, and controlling cooling of the object according to said thermal properties. In some examples, the determining of the thermal properties includes determining a temperature variation across the object and controlling position-dependent cooling of the object in a feedback arrangement. Resulting uniform temperature of the object under fabrication can improve dimensional accuracy and material properties of the object.
    Type: Grant
    Filed: October 30, 2020
    Date of Patent: December 6, 2022
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Javier Ramos, Aaron Weber
  • Patent number: 11364680
    Abstract: A manufacturing method includes using an additive manufacturing process to form a first object. The first object includes layers, among which is a first layer that comprises a first material and a second material. The first material surrounds the second material within the first layer. Both materials are solids that transition into liquids at corresponding first and second temperatures, the first temperature being lower than the second temperature. The method includes, after having formed the first object, exposing the first object to a temperature that is between the first temperature and the second temperature such that the first material melts, thereby leaving behind a second object, the second object comprising the second material.
    Type: Grant
    Filed: May 26, 2021
    Date of Patent: June 21, 2022
    Assignee: Inkbit, LLC
    Inventors: Javier Ramos, Richard Woudenberg, Wojciech Matusik
  • Patent number: 11354466
    Abstract: An approach to intelligent additive manufacturing makes use of one or more of machine learning, feedback using machine vision, and determination of machine state. In some examples, a machine learning transformation receives data representing a partially fabricated object and a model of an additional part (e.g., layer) of the part, and produces a modified model that is provided to a printer. The machine learning predistorter can compensate for imperfections in the partially fabricated object as well as non-ideal characteristics of the printer, thereby achieving high accuracy.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: June 7, 2022
    Assignee: Inkbit, LLC
    Inventor: Desai Chen
  • Patent number: 11347908
    Abstract: An approach to intelligent additive manufacturing makes use of one or more of machine learning, feedback using machine vision, and determination of machine state. In some examples, a machine learning transformation receives data representing a partially fabricated object and a model of an additional part (e.g., layer) of the part, and produces a modified model that is provided to a printer. The machine learning predistorter can compensate for imperfections in the partially fabricated object as well as non-ideal characteristics of the printer, thereby achieving high accuracy.
    Type: Grant
    Filed: September 8, 2020
    Date of Patent: May 31, 2022
    Assignee: Inkbit, LLC
    Inventors: Wojciech Matusik, Desai Chen
  • Publication number: 20220088850
    Abstract: A method for manufacturing a part includes fabricating an object in an additive fabrication stage, the object including a solid mold forming a cavity in the shape of a part with uncured or incompletely cured build material disposed therein. The build material in the cavity is cured in a curing stage that occurs at least partially after the additive fabrication stage. The build material undergoes a phase change mechanism occurring during the additive fabrication stage and a distinct polymerization mechanism occurring during the curing stage and at least partly after the additive fabrication stage of the object and cures the build material by a polymerization process.
    Type: Application
    Filed: September 24, 2020
    Publication date: March 24, 2022
    Applicant: Inkbit, LLC
    Inventors: Scott Twiddy, Richard Woudenberg
  • Patent number: 11208521
    Abstract: A composition suitable for 3-D printing comprises, in one embodiment, a photopolymer including one or more thiol monomer, one or more alkene monomer, and a polymerization initiator. In another embodiment, the thiol monomer is selected from the group consisting of: glycol di(3-mercaptopropionate) [GDMP]; trimethylolpropane tris(3-mercaptopropionate) [TMPMP]; pentaerythritol tetrakis(3-mercaptopropionate) [PETMP] and 3,6-dioxa-1,8-octanedithiol [DODT]. In yet another embodiment, the alkene monomer comprises: an allyl-functional urethane/urea monomer synthesized from: an isocyanate moiety and a hydroxyl or amine functional allyl moiety. In still another embodiment, the hydroxyl or amine functional allyl moiety comprises 2-allyloxyethanol, allyl alcohol, and allylamine.
    Type: Grant
    Filed: October 17, 2019
    Date of Patent: December 28, 2021
    Assignee: Inkbit, LLC
    Inventors: Gregory Ellson, Wenshou Wang, Yan Zhang
  • Patent number: 11186033
    Abstract: A method comprises using a three-dimensional additive manufacturing process to produce an interlocking volume, wherein using the additive manufacturing process includes depositing successive layers, each of which includes a first material distributed according to a first interlocking material pattern and a second material distributed according to a second interlocking material pattern, said second material differing from said first material.
    Type: Grant
    Filed: October 28, 2020
    Date of Patent: November 30, 2021
    Assignee: Inkbit, LLC
    Inventors: Ari Berman, Wojciech Matusik
  • Patent number: 11173667
    Abstract: An approach to precision additive fabrication uses jetting of cationic compositions in conjunction with a non-contact (e.g., optical) feedback approach. By not requiring contact to control the surface geometry of the object being manufactured, the approach is tolerant of the relative slow curing of the cationic composition, while maintaining the benefit of control of the deposition processes according to feedback during the fabrication processes. This approach provides a way to manufacture precision objects and benefit from material properties of the fabricated objects, for example, with isotropic properties, which may be at least partially a result of the slow curing, and flexible structures, which may not be attainable using conventional jetted acrylates.
    Type: Grant
    Filed: July 10, 2020
    Date of Patent: November 16, 2021
    Assignee: Inkbit LLC
    Inventors: Wenshou Wang, Gregory Ellson, Yan Zhang, Desai Chen, Javier Ramos, Wojciech Matusik, Kiril Vidimce
  • Patent number: 11077620
    Abstract: A method for determining estimated depth data for an object includes scanning the object to produce scan data corresponding to a surface region of the object using a first scanning process, configuring an artificial neural network with first configuration data corresponding to the first scanning process, and providing the scan data as an input to the configured artificial neural network to yield the estimated depth data as an output, the estimated depth data representing a location of a part of the object in the surface region.
    Type: Grant
    Filed: January 8, 2020
    Date of Patent: August 3, 2021
    Assignee: Inkbit, LLC
    Inventors: Desai Chen, Wojciech Matusik