Abstract: A concentrated nanocomposite dispersion which includes a silicate filler and a matrix polymer dispersed in an aqueous medium. The dispersions are condensed by selectively removing liquid therefrom, to provide high solids coating formulations. The concentrated formulations provide coatings which are good barriers to oxygen and other gases.

Abstract: A method of making a composite barrier coating composition comprising: (a) providing a first aqueous dispersion comprising a dispersed, anionically functionalized matrix resin; (b) providing a second aqueous dispersion comprising a dispersed platy mineral filler; the first and second dispersions optionally including one or more additives selected from the group consisting surfactants, emulsifiers, anti-foaming agents, dispersing agents, wetting agents, leveling agents and thickeners; (c) adding a multi-valent metal cation crosslinking agent to at least one of said first and second aqueous dispersions; and (d) admixing the first and second aqueous dispersions to form the composite wherein the composite forms a stable aqueous emulsion and the multi-valent metal cation is operative to stabilize a film formed from the composite against gas barrier performance loss at elevated levels of relative humidity.

Abstract: Barrier coating mixtures contain in a carrier liquid, (a) a non-elastomeric polymer; (b) an exfoliated layered platelet-like silicate filler which may or may not have been acid or base treated that has not been functionalized with organic cations having an aspect ratio greater than 25; and (c) at least one additive, wherein the total solids content is less than 30% and the amount of filler is between 5% to about 60% of the total solids content. Coated articles and containers, freestanding films and packaging films are produced using the barrier coating mixtures. Methods of manufacturing such coated products are also encompassed.

Abstract: Barrier coating mixtures contain in a carrier liquid, (a) a non-elastomeric substantially polymerized acrylic polymer; (b) an exfoliated layered platelet-like silicate filler which has been acid treated and having an aspect ratio greater than 25; and (c) at least one additive, wherein the total solids content is less than 30% and the amount of filler is between 5% to about 60% of the total solids content. Coated articles and containers, freestanding films and packaging films are produced using the barrier coating mixtures. Methods of manufacturing such coated products and coating mixtures are also encompassed.

Abstract: Barrier coating mixtures include (a) a mixture of pre-vulcanized and non-vulcanized elastomeric polymers; (b) an acid or base treated dispersed, substantially exfoliated silicate filler material that has not been functionalized with organic cations having an aspect ratio greater than 25; and (c) at least one additive, wherein the total solids content is less than 30% and the amount of filler is between 5% to about 60% of the total solids content. The coating retains its permeability properties under strain and has a strain to first damage of at least 10% biaxial elongation at 0% RH. Coated articles, free standing films and membranes, which are flexible and elastomeric, are produced using the barrier coating mixtures. Methods of manufacturing of such coated products are also encompassed.

Abstract: Barrier coating mixtures include (a) a non-butyl elastomeric polymer; (b) an acid or base treated dispersed, substantially exfoliated silicate filler material that has not been functionalized with organic cations having an aspect ratio greater than 25; and (c) at least one additive, wherein the total solids content is less than 30% and the amount of filler is between 5% to about 60% of the total solids content. The coating retains its permeability properties under strain and has a strain to first damage of at least 5% biaxial elongation at 0% RH.