Patents Assigned to Innovations In Optics, Inc.
  • Patent number: 11868049
    Abstract: Described is a telecentric illuminator that can be used, for example, in a mask aligner system for semiconductor wafer processing or as part of a solar simulator system for characterization of solar cells. The telecentric illuminator includes a tapered optic, a lens group having a plurality of lenses and an aperture stop, and a hybrid Fresnel lens. The Fresnel lens is disposed at a position along the optical axis of the telecentric illuminator to generate a telecentric image of the aperture stop at an illumination plane. The Fresnel lens may have a curved central portion and the aperture stop may be apodized to achieve desired illumination characteristics and improve the resolution of a mask aligner system.
    Type: Grant
    Filed: April 12, 2022
    Date of Patent: January 9, 2024
    Assignee: Innovations in Optics, Inc.
    Inventors: Thomas J. Brukilacchio, David W. Pierce
  • Patent number: 10409045
    Abstract: Described are optical systems for a digital micromirror device (DMD) illuminator. The optical systems include a LED array, a tapered non-imaging collection optic, a reflective stop and a telecentric lens system. The telecentric lens system is disposed along an optical axis defined between the tapered non-imaging collection optic and the reflective stop. The telecentric lens system is configured as a first half of a symmetric one to one imager for an object plane on the optical axis and as a second half of the symmetric one to one imager for optical energy reflected from the reflective aperture stop. The optical systems reclaim optical energy emitted by the LED array that does not initially pass through the reflective stop and provide an improved intensity distribution at the DMD. Reductions in stray light and the thermal loads on the illuminator and DMD are achieved relative to conventional illumination systems for DMDs.
    Type: Grant
    Filed: April 17, 2018
    Date of Patent: September 10, 2019
    Assignee: INNOVATIONS IN OPTICS, INC.
    Inventor: Thomas John Brukilacchio
  • Patent number: 9971135
    Abstract: Described are optical systems for a digital micromirror device (DMD) illuminator. The optical systems include a LED array, a tapered non-imaging collection optic, a reflective stop and a telecentric lens system. The telecentric lens system is disposed along an optical axis defined between the tapered non-imaging collection optic and the reflective stop. The telecentric lens system is configured as a first half of a symmetric one to one imager for an object plane on the optical axis and as a second half of the symmetric one to one imager for optical energy reflected from the reflective aperture stop. The optical systems reclaim optical energy emitted by the LED array that does not initially pass through the reflective stop and provide an improved intensity distribution at the DMD. Reductions in stray light and the thermal loads on the illuminator and DMD are achieved relative to conventional illumination systems for DMDs.
    Type: Grant
    Filed: January 19, 2017
    Date of Patent: May 15, 2018
    Assignee: INNOVATIONS IN OPTICS, INC.
    Inventor: Thomas John Brukilacchio
  • Patent number: 9632035
    Abstract: Described is a light emitting diode (LED) linear illumination system that includes a linear array of LED groups, high efficiency non-imaging optics and aberration corrected imaging optics. Each LED group can include one or more LEDs. The system provides uniform high intensity in near and far fields. System applications include machine vision and inspection of high reflectivity targets. Illumination can include one or more colors, including white light. The described system has improved thermal and optical performance and is generally more compact and lower in cost relative to conventional systems based on pre-packaged commercially available LED devices.
    Type: Grant
    Filed: June 18, 2014
    Date of Patent: April 25, 2017
    Assignee: Innovations IN Optics, Inc.
    Inventor: Thomas John Brukilacchio
  • Patent number: 9606304
    Abstract: Described is a light emitting diode (LED) high radiance illumination system that includes at least one LED die and a tapered collection optic. An aperture in a reflective surface at the output end of the tapered collection optic recovers light is configured to emit light to an adjacent optical fiber bundle. The reflective surface surrounding the aperture reflects light back through the tapered collection optic, resulting in increased radiance. The system provides uniform high intensity in near and far fields and is suitable for applications including surgical and microscopy illumination with high color rendering index, and stable and adjustable intensity and correlated color rendering. Illumination can include one or more colors, including white light. The system has improved thermal and optical performance and is generally more compact and lower in cost relative to conventional systems.
    Type: Grant
    Filed: November 30, 2015
    Date of Patent: March 28, 2017
    Assignee: Innovations In Optics, Inc.
    Inventor: Thomas John Brukilacchio
  • Patent number: 8764238
    Abstract: LED “Chip-on-Board” (COB) metal core printed circuit board (PCB) technology operates in conjunction with high efficiency compact imaging and non-imaging optics to provide a compact emergency light offering high performance luminance levels (higher brightness) and enhanced life, at low cost. Thermal impedance between the LED junction and the heat sink is significantly reduced for COB technology by placing the LED die directly on a high thermal conductivity material substrate thereby increasing temperature dependant life and thermally dependant output power. Additionally, there is no encapsulant or domed optic over the LED thus making it possible to get a much more compact and efficient substantially Etendue preserving collection optic directly over the die.
    Type: Grant
    Filed: November 2, 2009
    Date of Patent: July 1, 2014
    Assignee: Innovations in Optics, Inc.
    Inventor: Thomas John Brukilacchio
  • Patent number: 8746943
    Abstract: A light emitting diode (LED) based illumination system with particular application to large scale side lighted liquid crystal displays (LCD). The invention uses on board closed loop intensity control in conjunction with red, green and blue (R,G,B) LED die and a hybrid non-imaging optical system to overcome substantial temperature dependence, loss in intensity with time, increased system cost and complexity, and decreased dynamic range. The invention obtains a large color gamut in excess of 110% of the NTSC (National Television System Committee) recommendation. A high performance thermal management design, the use of “chip on board” technology, compact and efficient collection optics, and on board closed loop intensity control increase and maintain luminous performance and decrease cost relative to less efficient RGB LED approaches. One or more line sources can be generated for applications other than in lighting LCD displays.
    Type: Grant
    Filed: October 24, 2008
    Date of Patent: June 10, 2014
    Assignee: Innovations In Optics, Inc.
    Inventor: Thomas J. Brukilacchio
  • Patent number: 8278841
    Abstract: An LED light engine system that incorporates light emitting diodes (LEDs) with one or more distinct colors, including broad band white light obtained from phosphors or a combination of LED die colors and LED die coated phosphors. The LED die or die arrays are mounted to a high thermal conductivity circuit board comprising COB technology which can include both the LED die and electronic drive components resulting in a compact and reliable design with improved thermal and optical performance. High efficiency non-imaging collection optics are coupled to the LEDs to efficiently capture substantially all of the light which they emit and reformat it as an output with substantially the same éntendue as that of the LED to provide high brightness sources. Feedback from the output back to a photosensor on the circuit board is provided to assure that the output of the collection optic remains constant.
    Type: Grant
    Filed: June 29, 2010
    Date of Patent: October 2, 2012
    Assignee: Innovations In Optics, Inc.
    Inventor: Thomas J. Brukilacchio
  • Patent number: 8152347
    Abstract: The invention herein comprises a linear lighting system which incorporates light emitting diode (LED) light sources with one or more distinct colors including broad band white light. The LED die or die arrays are mounted to a high thermal conductivity circuit board comprising COB technology which can include both the LED die and electronic drive components resulting in a more compact and reliable design with improved thermal and optical performance at lower cost. In conjunction with high efficiency imaging collection optics and aberration corrected cylindrical optics, the output of the LED sources are imaged to a bright line suitable for use in machine vision applications and the like.
    Type: Grant
    Filed: January 5, 2010
    Date of Patent: April 10, 2012
    Assignee: Innovations in Optics, Inc.
    Inventor: Thomas J. Brukilacchio
  • Patent number: 7832878
    Abstract: The present invention generally relates to video and/or television projection systems, and more particularly, to LED based light source systems utilizing generally non-rotationally symmetric, preferably oblong or rectangular, non-imaging collection optics for providing improved projection systems relative to arc lamp and other LED based light source systems. The non-rotationally symmetric non-imaging collection optics are configured to operate with LEDs to provide preferred, generally, uniform light distributions whose étendues match those of downstream applications such as those encountered in projection systems. Also provided are various arrangements for coupling LED output to the entrance aperture of collection optics and for coupling the outputs from a plurality of collection optic outputs to form single beams of illumination of preferred patterns, intensities, and color.
    Type: Grant
    Filed: January 19, 2007
    Date of Patent: November 16, 2010
    Assignee: Innovations In Optics, Inc.
    Inventors: Thomas J. Brukilacchio, Charles A. Demilo
  • Publication number: 20090122533
    Abstract: A light emitting diode (LED) based illumination system with particular application to large scale side lighted liquid crystal displays (LCD). The invention uses on board closed loop intensity control in conjunction with red, green and blue (R,G,B) LED die and a hybrid non-imaging optical system to overcome substantial temperature dependence, loss in intensity with time, increased system cost and complexity, and decreased dynamic range. The invention obtains a large color gamut in excess of 110% of the NTSC (National Television System Committee) recommendation. A high performance thermal management design, the use of “chip on board” technology, compact and efficient collection optics, and on board closed loop intensity control increase and maintain luminous performance and decrease cost relative to less efficient RGB LED approaches. One or more line sources can be generated for applications other than in lighting LCD displays.
    Type: Application
    Filed: October 24, 2008
    Publication date: May 14, 2009
    Applicant: INNOVATIONS IN OPTICS, INC.
    Inventor: Thomas J. Brukilacchio
  • Patent number: 7488101
    Abstract: A high intensity mutli-wavelength illumination apparatus comprising an array of LEDs each of which has a predetermined spectral output that is emitted over a predetermined solid angle, an array of non-imaging concentrators the individual non-imaging concentrators of which are optically coupled in one-to-one correspondence with the LEDs, each non-imaging concentrator in the array of non-imaging concentrators operating to collect radiation emitted by each of the LEDs and to re-emit substantially all the collected radiation as a beam having a diverging solid angle smaller than said predetermined solid angle over which radiation is emitted by each of the LEDs, the non-imaging concentrators each having an entrance aperture for receiving radiation emitted by a corresponding one of the LEDs and an exit aperture from which the LEDs output emerges spatially and spectrally uniform in the near field of the exit aperture, and a light integrator having an entrance facet optically coupled to each of the exit apertures of t
    Type: Grant
    Filed: November 8, 2006
    Date of Patent: February 10, 2009
    Assignee: Innovations in Optics, Inc.
    Inventor: Thomas J. Brukilacchio
  • Patent number: 7488088
    Abstract: The invention provides an LED lighting device and method that produces high intensity, spatially uniform, white light in the near and far fields in a reduced package size that does not significantly heat the surrounding environment, wherein the white light is produced by using a phosphor layer in conjunction with at least one LED.
    Type: Grant
    Filed: November 15, 2006
    Date of Patent: February 10, 2009
    Assignee: Innovations In Optics, Inc.
    Inventor: Thomas J. Brukilacchio
  • Patent number: 7488102
    Abstract: An illuminator for irradiating targets to change their properties comprises at least one LED having spectral properties that are capable of interacting with a target to effect changes in its properties, a non-imaging concentrator for collecting radiation from the LED and emitting it as a spatially and spectrally uniform beam over a predetermined solid angle, and a light guide coupled to the exit aperture of the non-imaging concentrator to direct radiation to the target.
    Type: Grant
    Filed: November 7, 2006
    Date of Patent: February 10, 2009
    Assignee: Innovations In Optics, Inc.
    Inventor: Thomas J. Brukilacchio
  • Patent number: 7300175
    Abstract: An illuminator with blue and red LEDs, a reflector upstream of the LEDs for capturing upstream light emitted out of the back surfaces of the LEDs and redirecting downstream as useful illumination, a band pass filter for conditioning the downstream light, a phosphor layer for changing the spectral properties of light from the LEDs, and a non-imaging concentrator for creating a beam of illumination over a predetermined solid angle, uniformity, and spectral content.
    Type: Grant
    Filed: November 7, 2006
    Date of Patent: November 27, 2007
    Assignee: Innovations In Optics, Inc.
    Inventor: Thomas J. Brukilacchio
  • Patent number: 7153015
    Abstract: The invention provides an LED lighting device and method that produces high intensity, spatially uniform, white light in the near and far fields in a reduced package size that does not significantly heat the surrounding environment, wherein the white light is produced by using a phosphor layer in conjunction with a single LED.
    Type: Grant
    Filed: December 30, 2002
    Date of Patent: December 26, 2006
    Assignee: Innovations In Optics, Inc.
    Inventor: Thomas J. Brukilacchio
  • Patent number: 6857772
    Abstract: A surgical lighting system including overhead surgical lights having integrating cavities which capture metal halide arc lamp optical energy and output spatially uniform optical energy to reflectors which direct the optic energy to a common surgical illumination region, a surgical light port system having illuminating ports, and a thermal dissipater. The surgical lighting system includes power back-up systems and light sources with multiple lamps that are automatically sequenced to provide constant surgical illumination.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: February 22, 2005
    Assignee: Innovations in Optics, Inc.
    Inventor: Thomas J. Brukilacchio
  • Patent number: 6856436
    Abstract: A scanning light source system combines the outputs from multiple, spatially separated, sequentially pulsed light sources for travel in rapid succession along one or more common delivery paths to provide one or more collective outputs that are comparatively higher than would otherwise be possible with the light sources operating singly.
    Type: Grant
    Filed: June 23, 2003
    Date of Patent: February 15, 2005
    Assignee: Innovations In Optics, Inc.
    Inventors: Thomas J. Brukilacchio, John R. Householder, Patrick W. Hopkins