Abstract: Exemplary pressurization and coating systems, methods, and apparatuses are described herein. In certain embodiments, pressurization systems, methods, and apparatuses are used in conjunction with coating systems, methods, and apparatuses to control pressure about a substrate after a coating material is applied to a surface of the substrate. An exemplary system includes a die tool configured to apply a coating material to a substrate passing through the die tool and a pressurization apparatus attached to the die tool and forming a pressurization chamber. The pressurization apparatus is configured to receive the substrate from the die tool and control pressure about the substrate in the pressurization chamber. In certain embodiments, the die tool forms a coating chamber and is configured to apply the coating material on at least one surface of the substrate in the coating chamber.

Abstract: A coating method is disclosed that applies a coating to a product in a uniform and controlled manner. The coating method comprises a feeding step, an optional pre-treatment step, at least one coating step, and a finishing step. The coating step(s) comprise the use of a coating material feeder and a coating device. During the coating step(s), a substrate passes through an aperture in the coating device which, includes first and second shell portions, where the first shell portion has a concave surface surrounding the aperture portion. The second shell has a substantially flat face and a mirror aperture that aligns with the aperture of the first shell. The concave surface of the first shell and a groove formed along the perimeter of the aperture collect coating material for coating the object as it passes through the apertures of both shells.

Abstract: A coating apparatus and method are disclosed that applies a coating to a product in a uniform and controlled manner. The coating apparatus comprises a feeding stage, an optional pre-treatment stage, at least one coating stage and a finishing stage. The coating stage(s) comprise a coating material feeder and a coating device. The coating device includes an aperture conforming to the perimeter of a substrate to be coated in a first and second dimension. As the substrate passes through the aperture, coating material is applied in a uniform and consistent layer ranging from 0.001″ to 0.250″. The coating material also back fills minor surface imperfections and blemishes on the substrate to achieve a consistent finish across the whole area where coating material is applied. The coating device includes first and second shell portions. The first shell portion has a concave surface surrounding the aperture portion.