Abstract: A situation where sulfur compounds originating from a castable are mixed into synthesis gas produced by way of a reforming reaction and the mixed sulfur compounds are separated and collected with carbon dioxide and further fed into a reformer to thereby degrade the reforming catalyst of the reformer by sulfur poisoning is avoided. Purge gas that is steam or steam-containing gas is made to flow into the piping to be used for a synthesis gas production apparatus and dried out to remove the sulfur compounds contained in the castable prior to the start-up of operation of the synthesis gas production apparatus, in order to prevent the sulfur compounds from being released by hot synthesis gas.

Abstract: It is avoided that the sulfur compounds originating from the castable is mixed into produced synthesis gas, the mixed sulfur compounds are separated and collected with carbon dioxide, the collected carbon dioxide is recycled as raw material gas and then the sulfur compounds is directly supplied to the reformer to consequently degrade the reforming catalyst in the reformer by sulfur poisoning. The carbon dioxide separated and collected in the carbon dioxide removal step is introduced into the desulfurization apparatus of the desulfurization step or the sulfur compounds adsorption apparatus before being recycled to the reformer to remove the sulfur compounds.

Abstract: In a so-called GTL process for producing liquid hydrocarbons containing fuel oil by producing synthesis gas from natural gas, subsequently producing Fischer-Tropsch oil from the obtained synthesis gas by way of Fischer-Tropsch synthesis and upgrading the produced Fischer-Tropsch oil, the synthesis gas produced from a synthesis gas production step is partly branched at a stage prior to getting to a Fischer-Tropsch oil production step and high-purity hydrogen is separated and produced from the synthesis gas entering the branch line. All the separated high-purity hydrogen is supplied to an upgrading reaction step and consumed as hydrogen for an upgrading reaction. Additionally, the synthesis gas entering the branch line is subjected to a water gas shift reaction to raise the hydrogen concentration before the step of separating and producing high-purity hydrogen and the residual gas left after the separation may be circulated to the synthesis gas production step as raw material for producing synthesis gas.

Abstract: In a so-called GTL process of producing synthesis gas from natural gas, producing Fischer-Tropsch oil by way of Fischer-Tropsch synthesis of the obtained synthesis gas and producing liquid hydrocarbons containing fuel oil by upgrading, the synthesis gas produced from the synthesis gas production step is partly branched off prior to getting to the Fischer-Tropsch oil production step and the synthesis gas entering the branch line is subjected to a water gas shift reaction to raise the hydrogen concentration thereof. Subsequently, high-purity hydrogen is isolated from the synthesis gas and the residual gas left after the isolation is circulated to the synthesis gas production step and used as raw material for synthesis gas production. As a result, a significant improvement can be achieved in terms of raw material consumption per product of the entire process.