Abstract: Various embodiments of the invention provide an enclosure for a metal-air battery assembly for an extended wear hearing aid. The enclosure includes a diffusion control element having a dimensional property configured for controlling oxygen and moisture diffusion into the metal-air battery assembly to maintain a minimum battery voltage when the hearing aid is operating and worn in an ear canal of a user over an extended period. In an embodiment, the enclosure can comprise a shell with a base end having an opening therein forming a cavity within the shell and a base cap for covering the opening of the base end. A diffusion element is disposed on the base cap. In an embodiment, the diffusion element comprises a laser drilled precision micro hole having an aspect ratio of least about four and a diameter in the range of about 10 to 15 microns.

Abstract: An embodiment provides a continuous wear hearing device to be worn entirely within the ear canal, comprising a receiver assembly sized to be positioned in the bony portion of the canal, a battery assembly and a microphone assembly. The receiver assembly includes a receiver for supplying acoustic signals to the tympanic membrane. The battery assembly is coupled to the receiver assembly and includes a metal-air battery and a battery vent. The microphone assembly is coupled to the battery assembly and includes a microphone and a microphone sound port. The sound port faces a medial direction with respect to the canal. The orientation and position of the microphone in the canal are configured to reduce fouling of the port by cerumen. The positioning of the microphone assembly defines an air cavity disposed between the microphone assembly and the battery assembly with the port and the vent fluidically coupled to the cavity.

Abstract: Various embodiments provide systems, methods and assemblies for in situ removal of cerumen from hearing devices positioned in the ear canal. One embodiments provides a fitting for in situ cerumen removal comprising a top portion shaped to be removably coupled to a hearing device component surface and a plurality of leg members extending axially from a perimeter of the top portion. The top portion has a plurality of openings and at least one flexible retaining element configured to releasably engage a retaining feature on the hearing device. The leg members are configured to fit over another surface of the hearing device component. The fitting is configured to remove cerumen obstructing a feature on the device component and can be removed from the device component without removing the hearing device from the ear canal. The fitting can also include a removal loop that has a non-deployed state and a deployed state.

Abstract: Embodiments of the invention provide a barrier for protecting hearing aid metal-air battery assemblies from exposure to liquids causing obstruction of a battery air vent. One embodiment provides a barrier configured to be attached to a CIC hearing aid battery having a vent. The barrier has an oxygen permeability configured to allow the diffusion of sufficient oxygen for a battery to meet the power demands of a hearing aid operating in the bony portion of the ear canal over an extended time period. The barrier has a physical property configured to substantially prevent liquid obstruction of at least a portion of the vent on a metal-air battery such as a zinc-air battery. The physical property can be at least one of a hydrophobicity, oleophobocity or surface energy. The barrier can be directly attached to the battery or indirectly via a holder and can encase substantially the entire battery.

Abstract: Embodiments of the invention provide microphone assemblies for hearing aids which are resistant to moisture and debris. An embodiment provides a microphone assembly for a CIC hearing aid comprising a microphone housing including a housing surface having a microphone port, a fluidic barrier structure coupled to the housing surface, a protective mesh coupled to the barrier structure and a microphone disposed within the housing. The microphone housing can be sized to be positioned in close proximity to another component surface such as a hearing battery assembly surface. At least a portion of the housing surface and/or the barrier structure are hydrophobic. The barrier structure surrounds the microphone port and is configured to channel liquid and debris away from entry into the microphone port including matter constrained between the housing surface and another surface.

Abstract: Embodiments of the invention provide microphone assemblies for hearing aids which are resistant to moisture and debris. An embodiment provides a microphone assembly for a CIC hearing aid comprising a microphone housing including a housing surface having a microphone port, a fluidic barrier structure coupled to the housing surface, a protective mesh coupled to the barrier structure and a microphone disposed within the housing. The microphone housing can be sized to be positioned in close proximity to another component surface such as a hearing battery assembly surface. At least a portion of the housing surface and/or the barrier structure are hydrophobic. The barrier structure surrounds the microphone port and is configured to channel liquid and debris away from entry into the microphone port including matter constrained between the housing surface and another surface.

Abstract: An in-canal hearing device includes a receiver, battery, and microphone assembly with a housing. The housing has an air and sound opening which is covered with a structure to inhibit the entry of cerumen and moisture. The structure may be in the form of an end cap having passages with walls which are both hydrophobic and oleophobic to prevent the entry of water, cerumen and other liquids. The structure may also include a flexible tube or a rigid perforated shell surrounding the passages that inhibit the deposition of solid cerumen and other debris onto the passages.

Abstract: Methods, tools, and methods of manufacturing said tools are provided for inserting a hearing device deeply into the ear canal of a user and adjusting its medial-lateral position therein. The provided tools comprise a shaft. A distal end of the shaft can be coupled to the hearing device. The shaft is flexible to facilitate its insertion into the tortuous ear canal and minimize injurious contact with the ear canal. The length of the shaft can be adjusted to adjust the depth of insertion of the shaft into the ear canal, customizing the tool for an individual user. Medial advancement of the shaft into the ear canal is limited by a base, side extension, or mold coupled to a proximal portion of the shaft or other proximal part of the tool.

Abstract: Various embodiments provide a flexible joint for extended wear hearing devices. One embodiment provides a flexible joint for a hearing device comprising a compliant tube having a lateral and a medial end, a pivotal portion and a lumen. The hearing device can include a CIC hearing aid positioned in the bony portion of the ear canal. The tube ends are configured to be coupled to lateral and medial device assemblies. The tube allows the lateral assembly to advance the medial assembly into the bony portion of the ear canal and have the lateral and medial assemblies conform to the shape of the ear canal via pivotal movement. The tube also acoustically decouples the two assemblies. The pivotal portion can comprise a necked portion or otherwise have decreased stiffness relative to other tube portions. The tube can be shaped to fit over and retain one or both assemblies.

Abstract: An embodiment provides a seal for retaining a hearing device within the ear canal comprising a curved shell having an opening at a shell apex portion. The shell defines a cavity for retention of a device component. An interior surface of a shell wall has a scalloped shape configured to distribute compressive forces applied to the shell perimeter such that when the shell is positioned in the canal, the shell wall conforms to the shape of the canal to maintain an acoustical seal between a shell exterior surface and the canal walls. The scalloped shape can be configured to produce a substantially constant amount of inward deformation of a shell wall independent of a force application point on a shell perimeter. The shell can include a coating to retain the seal in the canal and/or to promote asparagine growth into the coating to fastenly retain the seal in the canal.

Abstract: An embodiment provides a seal for retaining a hearing device within the ear canal comprising a curved shell having an opening at a shell apex portion. The shell defines a cavity for retention of a device component. An interior surface of a shell wall has a scalloped shape configured to distribute compressive forces applied to the shell perimeter such that when the shell is positioned in the canal, the shell wall conforms to the shape of the canal to maintain an acoustical seal between a shell exterior surface and the canal walls. The scalloped shape can be configured to produce a substantially constant amount of inward deformation of a shell wall independent of a force application point on a shell perimeter. The shell can include a coating to retain the seal in the canal and/or to promote asparagine growth into the coating to fastenly retain the seal in the canal.

Abstract: Various embodiments provide systems, methods and assemblies for in situ removal of cerumen from hearing devices positioned in the ear canal. One embodiments provides a fitting for in situ cerumen removal comprising a top portion shaped to be removably coupled to a hearing device component surface and a plurality of leg members extending axially from a perimeter of the top portion. The top portion has a plurality of openings and at least one flexible retaining element configured to releasably engage a retaining feature on the hearing device. The leg members are configured to fit over another surface of the hearing device component. The fitting is configured to remove cerumen obstructing a feature on the device component and can be removed from the device component without removing the hearing device from the ear canal. The fitting can also include a removal loop that has a non-deployed state and a deployed state.

Abstract: Embodiments of the invention provide seals for retaining hearing devices in the ear canal. An embodiment provides a seal for a hearing device comprising a curved shell having a wall and an opening at a shell apex portion. The shell defines a cavity for retention of a device component. The shell wall has a shape configured to distribute compressive forces applied to the shell perimeter such that when the shell is positioned in the canal, the shell wall dynamically conforms to changes in the shape of the canal to maintain an acoustical seal between a shell exterior surface and the canal walls. The shell can include an anti-microbial coating to produce a reduction in bacteria contacting the coating. Also, the shell wall can have a water vapor transmission rate to reduce moisture accumulation in the canal during periods of extended wear to reduce the incidence of infection and otitis.

Abstract: Various embodiments provide systems, methods and assemblies for in situ removal of cerumen from hearing devices positioned in the ear canal. One embodiments provides a fitting for in situ cerumen removal comprising a top portion shaped to be removably coupled to a hearing device component surface and a plurality of leg members extending axially from a perimeter of the top portion. The top portion has a plurality of openings and at least one flexible retaining element configured to releasably engage a retaining feature on the hearing device. The leg members are configured to fit over another surface of the hearing device component. The fitting can be removed from the device component without removing the hearing device from the ear canal. The fitting can also include a removal loop that has a non-deployed state and a deployed state. The fitting is configured to remove cerumen obstructing a feature on the device component.

Abstract: Embodiments of the invention provide a protective cap assembly for a CIC hearing aid. The assembly comprises a perforated cap configured to be mounted over the lateral end of the hearing aid to protect the hearing aid from contaminants. At a least a portion of the cap includes a protective coating and a plurality of perforations. The placement and size of the perforations can be configured to provide sufficient aeration and drainage to reduce a relative humidity of the cap interior when the hearing aid is positioned in the ear canal. The perforations also operate as sound conduction channels for conducting sound to the cap interior. The perforations have a minimum size wherein a single perforation provides sufficient acoustic transmittance to a hearing aid component such that a hearing aid performance parameter is not substantially adversely affected. They can also be configured to provide splash protection for the cap interior.

Abstract: An ultra miniature hearing device for extended wear entirely in the ear canal past the cartilaginous region is provided. The hearing device comprises a microphone and a speaker, each having a respective diaphragm. The speaker and microphone are placed parallel to each other in a single lateral assembly. The microphone and speaker can be arranged such that their diaphragms are orthogonal to one another so that cross coupling of vibrations is minimized, thus reducing internal feedback. Due to the parallel co-placement of the speaker and microphone in the single lateral assembly, the length of the device is substantially shorter than that of prior hearing aid devices. The hearing device is 12 mm or less in length to fit in the bony part of the ear canal for most individuals and is placed within approximately 3 mm from the eardrum.

Abstract: Embodiments of the invention provide systems, assemblies and methods for packaging hearing devices to protect them during shipping and storage. Many embodiments provide packaging systems that allow metal-air battery powered hearing aids to be stored for several months or longer with a live battery and then ready for use upon opening of the packaging. One embodiment provides a packaging system for a hearing aid comprising a packaging container and a hearing aid disposed in the container. The container comprises an air-impermeable material and has a removal cap that forms an air-impermeable seal with the container. The hearing aid can be positioned on a compliant support coupled to the interior surface of the cap. The support and container protect the hearing aid from shock and vibration as well as reducing the application of force to sensitive components. The container can also include one or more structures for ESD protection.

Abstract: A removal tool for atraumatically removing a removable fitting from a hearing device inserted deeply in the ear canal comprises a housing adapted to be grasped in the hand and a plurality of flexible members partially positioned in the housing and extending from the housing. The members have an outwardly flared portion at a distal portion of the member. At least one member includes an engagement element positioned at the flared distal portion of the member for engaging a removal element on the fitting. The tool also comprises a mechanism for engaging the engagement element with the removal element for removal of the fitting independent of a radial orientation of the housing with respect to the hearing device.

Abstract: A semi-permanent hearing device is disclosed which is adapted to be completely positioned within the ear canal of an individual for long-term use. The device comprises a sealing retainer substantially positioned in the bony region of the ear canal and a core assembly including a receiver assembly coaxially positioned within the sealing retainer. When the device is inserted into its completely-in-the-canal position, the core assembly extends from the sealing retainer to the cartilaginous region of the ear canal in a non-occluding fashion, thereby minimizing interference with hair and earwax production present in the cartilaginous region. In a preferred embodiment of the device, the core assembly comprises a battery assembly conforming substantially to the shape and dimensions of the battery enclosed within the assembly.

Abstract: A canal hearing device with a dual acoustic seal system for preventing feedback while minimizing occlusion effects. The two-part device comprises a main module and an elongated tubular insert for conducting sound to the tympanic membrane and sealing within the bony region of the ear canal. The main module is positioned in the cartilaginous portion of the ear canal. The tubular insert comprises a sound conduction tube and a cylindrically hollow primary seal medially positioned in the bony region. The device also comprises a secondary seal laterally positioned in the cartilaginous region. The secondary seal, although providing additional acoustic sealing for the prevention of feedback, is sufficiently vented to provide a path of least acoustic resistance for occlusion sounds within the ear canal.