Patents Assigned to Institute of Technology Precision Electrical Discharge Work's
  • Patent number: 7143617
    Abstract: A press forming machines includes displacement measuring means for measuring a displacement between a slide plate and a reference plate. Control means measures a positional displacement of each of the driving sources by using the displacement measuring means in each of a plurality of operating steps during the molding operation, detects a desired displacement position of the entire slide plate, extracts control data including a correction amount to maintain the entire slide plate at the desired displacement position, the correction amount corresponding to a change in load on each of the driving sources, stores the control data in the memory, supplies the control data to the driving sources, and separately drives the driving sources. Since an actual molding operation can be performed using control data generated in a trial molding operation, the cycle time of the actual molding can be shortened.
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: December 5, 2006
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Shoji Futamura, Keizo Unno
  • Patent number: 7007529
    Abstract: A press forming machine having a slide plate which reciprocates by driving sources between a lower support stand and an upper support plate and has a forming space between the lower support stand and the slide plate. In the press forming machine, a reference plate for a displacement reference for the slide plate is supported on the lower support stand. The driving sources are engaged with the slide plate by the drive shafts of the driving sources to drive and press the slide plate. The drive shaft is provided with a through hole axially extending in a shaft center thereof, and displacement measuring devices each for each of the drive shafts measures the displacement of the slide plate portion corresponding to the through hole with respect to the reference plate, through the through hole. As a result, the displacements at the pressurized points on the slide plate can be measured.
    Type: Grant
    Filed: May 12, 2003
    Date of Patent: March 7, 2006
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Shoji Futamura, Keizo Unno
  • Patent number: 6852189
    Abstract: In a method for manufacturing laminates comprising a plurality of continuously formed component members having different cross-sectional shapes, a long-sized workpiece is indexed in the longitudinal direction, the component members having outside contours corresponding to each of the cross-sectional shapes of the laminate are formed with non-separating indentation, with at least part of the outside contours left unseparated from the workpiece, and the component members are sequentially punched out and laminated into one piece in the final stage of indexing of the workpiece.
    Type: Grant
    Filed: December 25, 2001
    Date of Patent: February 8, 2005
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Shoji Futamura, Chikara Murata
  • Patent number: 6810704
    Abstract: In a press forming machine for pressing a slide plate, which has a movable mold thereon, by using a plurality of driving sources, a control unit is disclosed, in which when offset load is applied on the slide plate, molding can be performed while the slide plate is maintained at a desired position relative to a fixed mold. In the press forming machine, engaging parts corresponding to the driving sources are provided on the slide plate, and displacement measuring units for measuring a displacement of the slide plate are provided near the engaging parts.
    Type: Grant
    Filed: March 7, 2002
    Date of Patent: November 2, 2004
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Shoji Futamura, Keizo Unno
  • Patent number: 6792788
    Abstract: Disclosed is a high-accuracy pressure device for working that has a large pressing force and requires small driving energy. The pressure device comprises: a base plate, a support plate spaced at a prescribed distance from the base plate, a first slider and a second slider; the first slider and the second slider being formed so that the two can move between the base plate and the support plate in a direction orthogonal to the base plate and support plate and are capable of relative movement with each other in that direction, a position sensor for detecting the moving position of the second slider; a first drive means for driving the first slider; a second drive means for driving the second slider; and a central processing unit which controls the first drive means and second drive means and receives and processes position signals from the position sensor.
    Type: Grant
    Filed: December 3, 2001
    Date of Patent: September 21, 2004
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Shoji Futamura, Hiromitsu Kaneko
  • Patent number: 6682625
    Abstract: A method for manufacturing profiles formed so as to have different cross-sectional shapes in the height direction, in which a long-sized hoop of workpiece is indexed, a plurality of types of component members having outer contours corresponding to the respective cross-sectional shapes of the profile are formed in a plurality of stages and indexed in the state where the component members are replaced on the workpiece, and the component members are sequentially ejected from the workpiece, laminated into a profile in the final stage.
    Type: Grant
    Filed: March 5, 1999
    Date of Patent: January 27, 2004
    Assignees: Institute of Technology Precision Electrical Discharge Works, Japan Science and Technology Corporation
    Inventors: Shoji Futamura, Chikara Murata, Isamu Aoki
  • Patent number: 6679164
    Abstract: A press machine comprising a base, a guide member provided in such a manner that an end thereof orthogonally intersects the base, a support plate provided in such a manner that the other end of the guide member orthogonally intersects the guide member, a screw shaft supported by the support plate in parallel with the guide member, a nut member engaging with the screw shaft, and a movable body; the movable body consisting of a first movable body and a second movable body, both facing each other, obtained by dividing the movable body at a surface intersecting the traveling direction of the movable body; the first and second movable bodies connecting each other via a differential member formed in such a manner as to slidably engage with the first and second movable bodies; the differential member formed in such a manner as to be movable in a direction orthogonally intersecting the traveling direction of the movable body; and the first and second movable bodies adapted to be relatively movable along the traveling
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: January 20, 2004
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Shoji Futamura, Hiromitsu Kaneko
  • Patent number: 6519831
    Abstract: An index-feed processing system that can reduce the machining cost of a product involving a plurality of machining processes is disclosed. The index-feed processing system comprises a plurality of processing units disposed in the longitudinal feeding direction of a workpiece corresponding to a plurality of processing processes so that the processing processes are performed sequentially as the workpiece is indexed. The processing unit body comprises a base plate and a support plate provided at a predetermined distance from the base plate, a slider provided movably between the base plate and the support plate in the direction orthogonally intersecting the base plate and the support plate, and a drive means for driving the slider. The processing units are formed as machining units so that machining operations can be performed by controlling the movement of the slider.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: February 18, 2003
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Shoji Futamura, Takeo Machida, Chikara Murata, Hiromitsu Kaneko
  • Patent number: 6436543
    Abstract: It is an object of the present invention to provide a high-gloss, heat-resistant paint composition that can form a paint film having high gloss, hiding power, heat resistance and adhesion, a method for manufacturing the same, a method for applying a high-gloss, heat-resistant paint, and a high-gloss, heat-resistant paint film. The heat-resistant paint composition is prepared by combining inorganic pigment powder having hiding power and a binder solution chiefly consisting of an alcoholic solution of polysilicon alcoxide; the binder solution containing an effective amount of aluminum ingredient; the composition contains 8˜50 wt. % of hydrophilic organic solvent having a boiling point of not less than 100° C. and not more than 220° C.; the average particle size of primary particles of the inorganic pigment powder dispersed in the binder solution being not more than 0.3 &mgr;m; and the solidified paint film obtained when the composition has been dried and baked contains not less than 60 vol.
    Type: Grant
    Filed: November 8, 2000
    Date of Patent: August 20, 2002
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Yasuhiko Endo, Hisayuki Sakai, Tomio Sakai, Saburou Shimada
  • Patent number: 6003359
    Abstract: Index-feed deep drawing apparatus comprising a feeding device for intermittently indexing a long-sized work piece, wound in a hoop, in the longitudinal direction, and a plurality of punch/die sets disposed in the feeding direction of the work piece and adapted to sequentially carry out deep drawing at least on the work piece, in which an annealing device adapted to allow the work piece to pass is provided between the deep drawing punch/die sets so as to subject the work piece to intermediate annealing treatment.
    Type: Grant
    Filed: April 22, 1999
    Date of Patent: December 21, 1999
    Assignee: Institute of Technology Precision Electrical Discharge Works
    Inventors: Shoji Futamura, Chikara Murata
  • Patent number: 5951884
    Abstract: A method and apparatus for electric discharge machining the front and rear surfaces of a workpiece having thin-walled parts by using electrodes, in which the front and rear surfaces of a workpiece are discharge machined simultaneously by securing a workpiece in position on a movably adapted table, supporting two electrodes having surfaces corresponding to the front and rear surfaces being machined of the workpiece in such a manner as to face the surfaces being machined of the workpiece in such a manner and as to be retractable with respect to the surfaces being machined of the workpiece, and controlling the two electrodes so that the two electrodes are brought close to the workpiece in synchronism with each other at substantially the same traveling rate per unit time.
    Type: Grant
    Filed: February 14, 1997
    Date of Patent: September 14, 1999
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventor: Shoji Futamura
  • Patent number: 5728286
    Abstract: A method of manufacturing an extrusion die for extruding a honeycomb structural body is disclosed. The extrusion die has a plurality of forming channels which have a shape in a traverse cross section corresponding to that of the honeycomb structural body and have a predetermined depth from a front side of the extrusion die toward a back side, and a plurality of opening holes for feeding raw materials which have a cylindrical shape extending independently from the back side toward the front side and are arranged at a cross portion and/or a straight portion of the forming channels in such a manner that each opening hole is opened and connected to the cross portion and/or straight portion of the forming channels.
    Type: Grant
    Filed: August 8, 1996
    Date of Patent: March 17, 1998
    Assignees: NGK Insulators, Ltd., Institute of Technology Precision Electrical Discharge Works
    Inventors: Kazuo Suzuki, Shoji Futamura
  • Patent number: 5678446
    Abstract: An index-feed machining system having such a construction that a plurality of machining units on the bodies of which cassettes incorporating a plurality of machining tools are detachably mounted are disposed at intervals of mP (m being a given positive integer, P being a workpiece-feeding pitch) in the workpiece-feeding direction, corresponding to a plurality of machining processes; the machining processes being sequentially performed by the machining units at the index-feed pitches of the workpiece, in which a drive for driving the machining means are provided in the cassettes comprising any machining units.
    Type: Grant
    Filed: October 2, 1995
    Date of Patent: October 21, 1997
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Shoji Futamura, Chikara Murata
  • Patent number: 5669128
    Abstract: An index-feed machining system comprising a plurality of machining units, each having a cassettes having a plurality of machining means and detachably fitted to a machining unit proper, disposed at intervals of mP (m being a given positive integer, and P being a feeding pitch of a workpiece) in a direction in which the workpiece is fed to sequentially machining the workpiece that is index-fed at the feeding pitch of mP, in which a ram is vertically movably provided on an upper end of the machining unit proper constituting the machining unit, a hydraulic cylinder is provided in the machining unit or the ram, a piston is vertically movably provided in the hydraulic cylinder, an actuating unit comprising an eccentrically rotating shaft and the piston that can be engaged with each other via a connecting rod or via a connecting rod and the ram, is provided above the machining unit, and a hydraulic circuit is provided so that operating fluid can be selectively introduced from the hydraulic circuit to an upper part
    Type: Grant
    Filed: September 26, 1995
    Date of Patent: September 23, 1997
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Shoji Futamura, Keizo Unno
  • Patent number: 5526668
    Abstract: An index-feed machining system having such a construction that a plurality of machining units on the bodies of which cassettes incorporating a plurality of machining tools are detachably mounted are disposed at intervals at mP (m being a given positive integer, P being a workpiece-feeding pitch) in the workpiece-feeding direction, corresponding to a plurality of machining processes; the machining processes being sequentially performed by the machining units at the index-feed pitches of the workpiece, in which a drive for driving the machining means are provided in the cassettes comprising any machining units.
    Type: Grant
    Filed: February 21, 1995
    Date of Patent: June 18, 1996
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Shoji Futamura, Chikara Murata
  • Patent number: 5473926
    Abstract: An index-feed machining system having such a construction that a plurality of machining units on which a cassette incorporating a plurality of machining tools detachably mounted are disposed at intervals of mp (m being a given positive integer, p being a workpiece-feeding pitch) in the workpiece-feeding direction corresponding to a plurality of machining processes. The machining processes being sequentially performed by the machining units at the workpiece-feeding pitches, in which driving devices for driving the machining tools are provided in the cassette comprising a plurality of machining units, and the driving force of the driving devices of a particular machining unit is made larger than the driving force of the driving device of other machining units.
    Type: Grant
    Filed: October 16, 1992
    Date of Patent: December 12, 1995
    Assignee: Institute of Technology Precision Electrical Discharge Work's
    Inventors: Shoji Futamura, Chikara Murata
  • Patent number: 5271140
    Abstract: An index-feed machining system having a pilot machining device for sequentially forming pilot portions on a workpiece indexed at predetermined pitches, a pilot guide means engaging with the pilot portions, and a plurality of independent machining means corresponding to a plurality of machining processes; all of these means being sequentially disposed in the feeding direction of workpiece; in which the pilot machining means and the pilot guide means are constructed integrally. The index-feed machining system lends itself to the easy positioning of machining means, and to the manufacture of high-precision products.
    Type: Grant
    Filed: May 8, 1991
    Date of Patent: December 21, 1993
    Assignee: Institute of Technology Precision Electrical Discharge Works
    Inventors: Shoji Futamura, Kasuo Igarashi
  • Patent number: 5158659
    Abstract: An electrode clamp device for use in electrochemical machines for simultaneously holding a plurality of electrodes made of metallic pipes. The clamp device comprises a clamp block having a plurality of electrode inserting through holes and a plurality of blind tapped holes each of which is perpendicular to the corresponding through hole and has a depth such that the bottom surface of the tapped hole is located in a plane containing the central axis of the through hole to provide an electrode receiving groove in the bottom surface of the tapped hole. Each of the electrodes is individually clamped against the electrode receiving groove with an elastic member by means of a set-screw screwed in the tapped hole.
    Type: Grant
    Filed: July 3, 1991
    Date of Patent: October 27, 1992
    Assignees: NGK Insulatos, Ltd., Institute of Technology Precision Electrical Discharge Works
    Inventors: Kazuo Suzuki, Shoji Futamura
  • Patent number: 5008509
    Abstract: A method of making a honeycomb die by using an electrode with parallel grooves in an electrical discharge machining process. The parallel grooves in the electrode are formed by a grinding wheel having a reverse tapered shape. The grinding wheel is progressively dressed during cutting of the parallel grooves.
    Type: Grant
    Filed: March 15, 1990
    Date of Patent: April 16, 1991
    Assignees: NGK Insulators, Ltd., Institute of Technology Precision Electrical Discharge Works
    Inventors: Isao Hattori, Shoji Futamura
  • Patent number: 4952790
    Abstract: A machining control device for discharge machining equipment. The arrangement provides discharge machining equipment such that it may accomplish discharge machining on a workpiece under appropriate machining conditions suited to the progress of machining. Effective and stable discharge machining can be effected by structuring machining conditions, which are converted to control set values for the machining control device, into such a fashion as to continuously shift from a rough machining mode to a precision machining mode as an electrode travels.
    Type: Grant
    Filed: December 9, 1987
    Date of Patent: August 28, 1990
    Assignee: Institute of Technology Precision Electrical Discharge Works
    Inventor: Shoji Futamura