Abstract: A polymeric resin laminate is manufactured by bonding the molecularly-modified, adhesion-improved surface of a rigid thermoplastic resin layer to a thermoset resin layer, advantageously, in a reaction injection molding operation.

Abstract: An apparatus is provided for the integrated vacuum forming/reaction injection molding of a shaped polymeric laminate article, e.g., an item of sanitary ware such as a bathtub or a motor vehicle body panel, possessing a vacuum formed thermoplastic resin cosmetic layer bonded to a thermoset resin backing layer. In a preferred embodiment, the exposed surface of a vacuum formed preform is treated within the cavity of a sealed reaction injection mold, e.g., by plasma or chemically reactive gas, to modify the polymeric structure of the resin at such surface without affecting the bulk properties of the resin and thereby improve the adherent property of the preform for the subsequently formed theremoset resin layer.

Abstract: In an apparatus for the reaction injection molding of a shaped article from a polymerizable flowable resin-forming composition, once such composition has attained a predetermined increased level of viscosity as measured in situ within the mold cavity, an amount of pressure is applied to the polymerizing composition which is sufficient to maintain any entrapped gas(es) dissolved therein and/or to prevent the composition from pulling away from mold cavity surfaces.