Patents Assigned to Intelligent Manufacturing Systems International
  • Publication number: 20230347412
    Abstract: There is provided an additive processing device that models a workpiece by melting a supplied powder material and forming layers of the melted powder material. The additive processing device is provided with a laser head configured to supply the powder material to the workpiece and irradiate the workpiece with a laser beam, a drive unit configured to drive the laser head, a recognition unit configured to recognize a height of the workpiece in a laminating direction while the laser head is forming an N-th layer (N being a natural number) of the workpiece, a generation unit configured to generate a drive path for the laser head for formation of an N+1-th layer of the workpiece, based on the recognized height, and a control unit configured to control the drive unit based on the drive path.
    Type: Application
    Filed: August 17, 2022
    Publication date: November 2, 2023
    Applicants: INTELLIGENT MANUFACTURING SYSTEMS INTERNATIONAL, DMG MORI CO., LTD.
    Inventors: Hideki AOYAMA, Kazuo YAMAZAKI, Erika OKAMOTO, Kengo AIZAWA, Masahiro UEDA
  • Patent number: 10029318
    Abstract: A milling cutter is composed of a tool body having an approximately cylindrical or disk-like shape and a plurality of edge portions provided on at least an outer peripheral portion of one end of the tool body at predetermined intervals along a circumferential direction. The edge portion has a major cutting edge and a minor cutting edge that perform an operation of cutting a workpiece, the major cutting edge is positioned outside the minor cutting edge in a radial direction, and the minor cutting edge has a cutting edge angle that is an angle with respect to a plane orthogonal to a center axis of the tool body and set so as to be an elevation angle open outward in the radial direction. When surface machining is performed on a workpiece with the milling cutter, a high degree of machined surface accuracy equivalent to that obtained by grinding is obtained.
    Type: Grant
    Filed: December 4, 2015
    Date of Patent: July 24, 2018
    Assignees: DMG MORI CO., LTD., Intelligent Manufacturing Systems International, Advanced Research for Manufacturing Systems, LLC
    Inventors: Hidenori Saraie, Eisaku Ueda, Masaya Nishimoto, Kazuo Yamazaki, Masakazu Soshi
  • Patent number: 9707666
    Abstract: A workpiece fixing jig 1 includes a base 2 to be fixed on a table, and a clamping mechanism 10 provided on the base 2 for clamping a workpiece. The clamping mechanism 10 includes a first clamping portion 20 and a second clamping portion 30 provided to face each other. At least one of the first and second clamping portions 20 and 30 is configured to move forward and backward with respect to the other along a moving direction and the moving direction is set to a direction intersecting a direction in which the base 2 is fixed on the table. In using this workpiece fixing jig 1, the base 2 is fixed on the table after the workpiece is clamped between the first clamping portion 20 and the second clamping portion 30.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: July 18, 2017
    Assignees: DMG MORI CO., LTD., INTELLIGENT MANUFACTURING SYSTEMS INTERNATIONAL
    Inventors: Hidenori Saraie, Kinji Hashimoto, Kazuo Yamazaki
  • Publication number: 20160175946
    Abstract: A milling cutter is composed of a tool body having an approximately cylindrical or disk-like shape and a plurality of edge portions provided on at least an outer peripheral portion of one end of the tool body at predetermined intervals along a circumferential direction. The edge portion has a major cutting edge and a minor cutting edge that perform an operation of cutting a workpiece, the major cutting edge is positioned outside the minor cutting edge in a radial direction, and the minor cutting edge has a cutting edge angle that is an angle with respect to a plane orthogonal to a center axis of the tool body and set so as to be an elevation angle open outward in the radial direction. When surface machining is performed on a workpiece with the milling cutter, a high degree of machined surface accuracy equivalent to that obtained by grinding is obtained.
    Type: Application
    Filed: December 4, 2015
    Publication date: June 23, 2016
    Applicants: DMG MORI CO., LTD., Intelligent Manufacturing Systems International, Advanced Research for Manufacturing Systems, LLC
    Inventors: Hidenori Saraie, Eisaku Ueda, Masaya Nishimoto, Kazuo Yamazaki, Masakazu Soshi
  • Publication number: 20160167201
    Abstract: A workpiece fixing jig 1 includes a base 2 to be fixed on a table, and a clamping mechanism 10 provided on the base 2 for clamping a workpiece. The clamping mechanism 10 includes a first clamping portion 20 and a second clamping portion 30 provided to face each other. At least one of the first and second clamping portions 20 and 30 is configured to move forward and backward with respect to the other along a moving direction and the moving direction is set to a direction intersecting a direction in which the base 2 is fixed on the table. In using this workpiece fixing jig 1, the base 2 is fixed on the table after the workpiece is clamped between the first clamping portion 20 and the second clamping portion 30.
    Type: Application
    Filed: November 18, 2015
    Publication date: June 16, 2016
    Applicants: INTELLIGENT MANUFACTURING SYSTEMS INTERNATIONAL, DMG MORI CO., LTD.
    Inventors: Hidenori Saraie, Kinji Hashimoto, Kazuo Yamazaki
  • Patent number: 8920080
    Abstract: A machine tool 1 comprises a bed 11, a column 12, a spindle head 15, a spindle 16, a saddle 17, a table 18, a feed mechanism for moving the spindle head 15, the saddle 17 and the table 18 in Z-axis, Y-axis and X-axis directions respectively, a position detector for detecting the positions of the spindle head 15, saddle 17 and table 18, a controller for feedback controlling the feed mechanism, a position detector 51 for detecting the position of the spindle head 15, a position detector 54 for detecting the position of the spindle head 15, a position detector 57 for detecting the position of the table 18, and a measurement frame 50 which is configured with a different member from the bed 11 and the column 12 and on which readers 53, 56, 59 of the position detectors 51, 54, 57 are disposed.
    Type: Grant
    Filed: March 24, 2011
    Date of Patent: December 30, 2014
    Assignees: DMG Mori Seiki Co., Ltd., Intelligent Manufacturing Systems International
    Inventors: Kazuo Yamazaki, Toru Fujimori
  • Publication number: 20130249447
    Abstract: A controller for a conventional synchronous motor is configured to produce desired output characteristics. The controller generates a drive current for based on a current command, has a motor correcting section and a gain adjusting section which output a compensated current command based on the current command according to a compensating transfer function for cancelling a first transfer function showing a first torque response characteristic of the synchronous motor and replacing it with a second transfer function showing a second torque response characteristic, and a current controller which generates a drive current corresponding to the compensated current command.
    Type: Application
    Filed: March 18, 2013
    Publication date: September 26, 2013
    Applicants: INTELLIGENT MANUFACTURING SYSTEMS INTERNATIONAL, MORI SEIKI CO., LTD.
    Inventors: Shinji Ishii, Masakazu Soshi, Kazuo Yamazaki
  • Patent number: 8382405
    Abstract: A machine-tool spindle device includes: a spindle; a front housing for rotatably supporting the spindle; a first drive motor having a first rotor installed securely on the spindle and a first stator installed securely within the front housing; a rear housing installed on a rear end side of the spindle in the front housing; a second drive motor having an annular second rotor which is disposed coaxially to the spindle near a rear end of the spindle and which is supported rotatably within the rear housing, and a second stator installed securely within the rear housing; a connecting mechanism for connecting the rear end of the spindle and the second rotor and releasing the connection; and a clamping mechanism, disposed within the attaching hole of the spindle and within the second rotor, for clamping a tool attached to the spindle.
    Type: Grant
    Filed: November 4, 2008
    Date of Patent: February 26, 2013
    Assignees: Mori Seiki Co., Ltd., Intelligent Manufacturing Systems International
    Inventors: Masakazu Soshi, Haruki Ishiguro, Akihiro Mochizuki
  • Patent number: 8335666
    Abstract: An apparatus 1 for generating three-dimensional model data is provided with: two CCD cameras 13 and 14 for imaging an attached object attached to a machine tool to generate two-dimensional image data; a first model-data storing section 19 for storing model data of the attached object, a second model-data storing section 21 for storing the model data related to at least a part of the machine tool; an edge detecting section 17 for detecting edges; a shape-feature recognizing section 18 for recognizing a shape feature; an object recognizing section 20 for recognizing the model data of the attached object imparted with the recognized shape feature; and a model-data generating section 22 for generating three-dimensional model data including the attached object and a part of the machine tool.
    Type: Grant
    Filed: August 31, 2007
    Date of Patent: December 18, 2012
    Assignee: Intelligent Manufacturing Systems International
    Inventors: Xiaodong Tian, Makoto Fujishima
  • Patent number: 8310534
    Abstract: The present invention relates to an apparatus for confirming three-dimensional model data or the like, capable of confirming easily, efficiently, and precisely whether three-dimensional model data including an attached object attached to a machine tool and at least a part of the machine tool good are accurate.
    Type: Grant
    Filed: August 31, 2007
    Date of Patent: November 13, 2012
    Assignees: Mori Seiki Co., Ltd., Intelligent Manufacturing Systems International
    Inventors: Xiaodong Tian, Makoto Fujishima
  • Publication number: 20120243956
    Abstract: A machine tool 1 comprises a bed 11, a column 12, a spindle head 15, a spindle 16, a saddle 17, a table 18, a feed mechanism for moving the spindle head 15, the saddle 17 and the table 18 in Z-axis, Y-axis and X-axis directions respectively, a position detector for detecting the positions of the spindle head 15, saddle 17 and table 18, a controller for feedback controlling the feed mechanism, a position detector 51 for detecting the position of the spindle head 15, a position detector 54 for detecting the position of the spindle head 15, a position detector 57 for detecting the position of the table 18, and a measurement frame 50 which is configured with a different member from the bed 11 and the column 12 and on which readers 53, 56, 59 of the position detectors 51, 54, 57 are disposed.
    Type: Application
    Filed: March 24, 2011
    Publication date: September 27, 2012
    Applicants: INTELLIGENT MANUFACTURING SYSTEMS INTERNATIONAL, MORI SEIKI CO., LTD.
    Inventors: KAZUO YAMAZAKI, TORU FUJIMORI
  • Publication number: 20090136313
    Abstract: A machine-tool spindle device includes: a spindle; a front housing for rotatably supporting the spindle; a first drive motor having a first rotor installed securely on the spindle and a first stator installed securely within the front housing; a rear housing installed on a rear end side of the spindle in the front housing; a second drive motor having an annular second rotor which is disposed coaxially to the spindle near a rear end of the spindle and which is supported rotatably within the rear housing, and a second stator installed securely within the rear housing; a connecting mechanism for connecting the rear end of the spindle and the second rotor and releasing the connection; and a clamping mechanism, disposed within the attaching hole of the spindle and within the second rotor, for clamping a tool attached to the spindle.
    Type: Application
    Filed: November 4, 2008
    Publication date: May 28, 2009
    Applicants: MORI SEIKI CO., LTD., INTELLIGENT MANUFACTURING SYSTEMS INTERNATIONAL
    Inventors: Masakazu SOSHI, Haruki ISHIGURO, Akihiro MOCHIZUKI
  • Publication number: 20090070077
    Abstract: The present invention relates to an apparatus for generating three-dimensional model data or the like, capable of correctly and efficiently generating three-dimensional model data including an attached object attached to a machine tool and a part of the machine tool.
    Type: Application
    Filed: August 31, 2007
    Publication date: March 12, 2009
    Applicants: MORI SEIKI CO., LTD., INTELLIGENT MANUFACTURING SYSTEMS INTERNATIONAL
    Inventors: Xiaodong Tian, Makoto Fujishima
  • Patent number: 7488147
    Abstract: The spindle device 1 is provided with: a housing 10 formed with a support hole 10a; a spindle 12 which is supported to rotate freely about an axis within the support hole 10a of the housing 10 and of which distal end is attached with a tool T; a drive motor 20 for rotating the spindle 12 about the axis, the drive motor 20 being configured by a rotor 22 arranged to rotate freely on an outer circumferential surface of the spindle 12 and a stator 23 fixedly provided on an inner circumferential surface of the support hole 10a of the housing 10; an electromagnetic clutch 30 for transmitting intermittently a drive force of the drive motor 20 to the spindle 12; and a controlling device 40 for controlling an operation of the drive motor 20 and that of the electromagnetic clutch 30.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: February 10, 2009
    Assignees: Mori Seiki Co., Ltd., Intelligent Manufacturing Systems International
    Inventors: Kazuo Yamazaki, Makoto Fujishima, Yoichi Okamoto
  • Publication number: 20090015668
    Abstract: The present invention relates to an apparatus for confirming three-dimensional model data or the like, capable of confirming easily, efficiently, and precisely whether three-dimensional model data including an attached object attached to a machine tool and at least a part of the machine tool good are accurate.
    Type: Application
    Filed: August 31, 2007
    Publication date: January 15, 2009
    Applicants: MORI SEIKI CO., LTD., INTELLIGENT MANUFACTURING SYSTEMS INTERNATIONAL
    Inventors: Xiaodong Tian, Makoto Fujishima
  • Patent number: 7403648
    Abstract: The invention relates to a three-dimensional model data generating apparatus which can generate efficiently and accurately three-dimensional model data of a structural member constituting a machine tool. A three-dimensional model data generating apparatus 1 has: X-, Y-, and Z-axis imaging mechanisms 21, 22, 23 each of which has two CCD cameras that are spaced apart from each other by a predetermined distance, and which image a structural member constituting a machine tool 10 in the respective directions of the X-, Y-, and Z-axes (three orthogonal axis directions), thereby generating two-dimensional image data; and a model data generating section 31 which generates three-dimensional model data including at least shape data which define a three-dimensional shape of the structural member on the basis of the generated two-dimensional image data.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: July 22, 2008
    Assignees: Mori Seiki Co., Ltd., Intelligent Manufacturing Systems International
    Inventor: Takayuki Nakamura
  • Publication number: 20080152451
    Abstract: The spindle device 1 is provided with: a housing 10 formed with a support hole 10a; a spindle 12 which is supported to rotate freely about an axis within the support hole 10a of the housing 10 and of which distal end is attached with a tool T; a drive motor 20 for rotating the spindle 12 about the axis, the drive motor 20 being configured by a rotor 22 arranged to rotate freely on an outer circumferential surface of the spindle 12 and a stator 23 fixedly provided on an inner circumferential surface of the support hole 10a of the housing 10; an electromagnetic clutch 30 for transmitting intermittently a drive force of the drive motor 20 to the spindle 12; and a controlling device 40 for controlling an operation of the drive motor 20 and that of the electromagnetic clutch 30.
    Type: Application
    Filed: December 21, 2007
    Publication date: June 26, 2008
    Applicants: MORI SEIKI CO., LTD., INTELLIGENT MANUFACTURING SYSTEMS INTERNATIONAL
    Inventors: Kazuo YAMAZAKI, Makoto FUJISHIMA, Yoichi OKAMOTO
  • Patent number: 7369971
    Abstract: The present invention provides a method and an apparatus for generating post-machining three-dimensional shape data for a workpiece on the basis of an NC program. The three-dimensional shape data generating apparatus comprises: a stock blank lattice point generating section (11) which represents the shape of a stock blank for the workpiece by three-dimensional lattice point data (L) comprising a multiplicity of lattice points on the basis of stock blank shape data; a tool path processing section (12) which generates data indicative of a tool traveling region in which the tool is to move with respect to the workpiece on the basis of the NC program, tool shape data and the stock blank shape data, then removes lattice points located in the tool traveling region; and a shape data generating section (15) which generates the post-machining three-dimensional shape data for the workpiece on the basis of the remaining lattice points.
    Type: Grant
    Filed: January 3, 2002
    Date of Patent: May 6, 2008
    Assignees: Mori Seiki Co., Ltd., Intelligent Manufacturing Systems International
    Inventor: Mitsuhiko Kadono
  • Patent number: 7120288
    Abstract: The present invention relates to an accuracy analyzing apparatus which is capable of efficiently analyzing accuracies of a machine tool including the perpendicularity of a spindle axis and the thermal displacement of a spindle with a higher level of accuracy at lower costs. The accuracy analyzing apparatus (1) comprises a laser oscillator (2) attached to the spindle (26) for emitting a laser beam having a light axis perpendicular to the spindle axis, an imaging device (5, 8) having a light receiving section (5) disposed in the vicinity of the laser oscillator (2) for receiving the laser beam from the laser oscillator (2) by the light receiving section (5) and generating two-dimensional image data, and an analyzer (15) for analyzing the accuracies of the machine tool (20) on the basis of the generated image data.
    Type: Grant
    Filed: January 8, 2003
    Date of Patent: October 10, 2006
    Assignees: Mori Seiki Co., Ltd., Intelligent Manufacturing Systems International
    Inventor: Makoto Fujishima
  • Patent number: 7096751
    Abstract: A measuring apparatus 2 comprises: a base 10 fixed onto the rotary table 83; a rotational angular position detector 35 having first and second members 36 and 37 mounted in relatively rotatable fashion about a preset rotational center axis, one member being provided with a scale and the other with a reading device, wherein the first member 36 is mounted fixedly on the base 10; a restraining mechanism 55 which engages with the second member 37 of the rotational angular position detector 35 and thereby restrains rotation of the second member 37, while allowing the base 10 and the rotational angular position detector 35 to move in vertical direction; and a ring-shaped detection member 49 mounted perpendicularly on the base 10 by orienting center axis at right angles to the upper surface of the rotary table 83 and accommodating therein the rotational angular position detector 35.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: August 29, 2006
    Assignees: Mori Seiki Co., Ltd., Intelligent Manufacturing Systems International
    Inventor: Toru Yagami