Abstract: A hanger mounted within a bore of a tubular string component has a split ring, a tapered key and a passageway formed in the hanger. The split ring has interfacial surfaces cooperating with interfacial surfaces of the tapered key. The bore may be located within a tubular string component selected from pipe, drill pipe, doubled shouldered pipe, single shouldered pipe, drill collars, reamers, production pipe, composite pipe, well casing, risers, underground utility lines, rotors, positive displacement rotors, jars, shock absorbers, heavy weight drill pipe, hammers, and turbines. A conduit or electronic equipment may be disposed within the passageway. The passageway may be formed in the tapered key or in the split ring. A transmission element may also be disposed within a groove formed in the hanger.

Abstract: The invention is a system for transmitting data through downhole environments comprising a downhole network integrated into a downhole tool string. The downhole tool string comprises a plurality of downhole components. Each downhole component also comprises a conductor intermediate and operably connected to mating communication elements proximate the ends of the downhole component. The mating communication elements comprise magnetically conductive portions with different curie temperatures. The magnetically conductive portion may comprise segments or solid portions adapted to operate in the harsh downhole environments with temperatures ranging from 25 C to 275 C. Each downhole component is selected from the group consisting of drill pipes, drill collars, bottom hole assemblies, reamers, jars and/or production pipes.

Abstract: An apparatus for bonding a transmission line to the central bore of a downhole tool includes a pre-formed interface for bonding a transmission line to the inside diameter of a downhole tool. The pre-formed interface includes a first surface that substantially conforms to the outside contour of a transmission line and a second surface that substantially conforms to the inside diameter of a downhole tool. In another aspect of the invention, a method for bonding a transmission line to the inside diameter of a downhole tool includes positioning a transmission line near the inside wall of a downhole tool and placing a mold near the transmission line and the inside wall. The method further includes injecting a bonding material into the mold and curing the bonding material such that the bonding material bonds the transmission line to the inside wall.

Abstract: A self-latching power supply apparatus is disclosed. The apparatus comprises an activation transistor in electrical communication with an input voltage source and a battery-switching transistor. Voltage detection circuitry may be intermediate the input voltage source and the activation transistor. An input port may be intermediate and operably connected to the input voltage source and the activation transistor. The activation transistor is in electrical communication with a battery-switching transistor. The battery-switching transistor is connected to a battery and a power supply node for an electric device. The activation transistor may be configured to activate the battery-switching transistor, enabling voltage from the battery to be available at the power supply node for the electric device. A deactivation transistor is in communication with the battery-switching transistor, and is configured to disrupt power flow from the battery.

Abstract: A tool string stab guide for axially aligning first tool string components with second tool string components is disclosed. The stab guide has a body with an axial length along a longitudinal axis with a first and a second section. The first section of the body adapted for removable attachment within a diameter of a bore of a tool string component. The second section of the body has a centering element with a flow channel. The ratio of the axial length to the diameter is at least 2:1.

Abstract: A method for remotely managing downhole power consumption in a downhole network system is disclosed. The method comprises the steps of monitoring an activation state for each of a plurality of individually activatable electrically-powered modules in a downhole device and determining an optimal activation state for each module according to system demands. The activation state of each module may be selected from the group consisting of activated or deactivated. The method further comprises the step of transmitting a power state switching instruction from a top-hole processing element to a downhole power-consumption state controller over the downhole network. The method also includes the step of switching the selected electrically-powered modules according to the determined optimal activation states.

Abstract: A system for loading an executable code into volatile memory in a downhole tool string component comprises a surface control unit comprising executable code. An integrated downhole network comprises data transmission elements in communication with the surface control unit and the volatile memory. The executable code, stored in the surface control unit, is not permanently stored in the downhole tool string component. In a preferred embodiment of the present invention, the downhole tool string component comprises boot memory. In another embodiment, the executable code is an operating system executable code. Preferably, the volatile memory comprises random access memory (RAM). A method for loading executable code to volatile memory in a downhole tool string component comprises sending the code from the surface control unit to a processor in the downhole tool string component over the network. A central processing unit writes the executable code in the volatile memory.

Abstract: A data transmission apparatus having first and second electrical conductors is disclosed. The first and second electrical conductors are disposed within recesses of a first and second complementary surfaces that are magnetically conducting and electrically insulating. The first and second surfaces are in close proximity to each other. The first surface is translatable along the length of the second surface. The first and second electrical conductors are in electromagnetic communication and provide for the transmission of data or power from the first electrical conductor to the second electrical conductor as the first surface overlaps the second surface. The data transmission apparatus may be located in one or more downhole tools.

Abstract: An apparatus in a drill string comprises an internally upset drill pipe. The drill pipe comprises a first end, a second end, and an elongate tube intermediate the first and second ends. The elongate tube and the ends comprising a continuous an inside surface with a plurality of diameters. A conformable metal tube is disposed within the drill pipe intermediate the ends thereof and terminating adjacent to the ends of the drill pipe. The conformable metal tube substantially conforms to the continuous inside surface of the metal tube. The metal tube may comprise a non-uniform section which is expanded to conform to the inside surface of the drill pipe. The non-uniform section may comprise protrusions selected from the group consisting of convolutions, corrugations, flutes, and dimples. The non-uniform section extends generally longitudinally along the length of the tube. The metal tube may be adapted to stretch as the drill pipes stretch.

Abstract: An apparatus in accordance with the invention may include a downhole tool and a data transmission path incorporated into the downhole tool. The data transmission path may include one or more contact surfaces providing electrical continuity to the data transmission path. To protect the contact surfaces from corrosion while maintaining electrical conductivity, a coating may be attached to one or more of the contact surfaces. The coating may include any of various materials that increase the corrosion-resistance of the underlying base metal, including but not limited to cobalt, nickel, tin, tin-lead, platinum, palladium, gold, silver, zinc, or combinations thereof.

Abstract: A precise downhole clock that compensates for drift includes a prescaler configured to receive electrical pulses from an oscillator. The prescaler is configured to output a series of clock pulses. The prescaler outputs each clock pulse after counting a preloaded number of electrical pulses from the oscillator. The prescaler is operably connected to a compensator module for adjusting the number loaded into the prescaler. By adjusting the number that is loaded into the prescaler, the timing may be advanced or retarded to more accurately synchronize the clock pulses with a reference time source. The compensator module is controlled by a counter-based trigger module configured to trigger the compensator module to load a value into the prescaler. Finally, a time-base logic module is configured to calculate the drift of the downhole clock by comparing the time of the downhole clock with a reference time source.

Abstract: A transmission system in a downhole component comprises a data transmission element in both ends of the downhole component. Each data transmission element houses an electrically conducting coil in a MCEI circular trough. The electrically conducting coil comprises at least two generally fractional loops. In the preferred embodiment, the transmission elements are connected by an electrical conductor. Preferably, the electrical conductor is a coaxial cable. Preferably, the MCEI trough comprises ferrite. In the preferred embodiment, the fractional loops are connected by a connecting cable. In one aspect of the present invention, the connecting cable is a pair of twisted wires. In one embodiment the connecting cable is a shielded pair of twisted wires. In another aspect of the present invention, the connecting cable is a coaxial cable. The connecting cable may be disposed outside of the MCEI circular trough.

Abstract: An apparatus in a drill string comprises an internally upset drill pipe. The drill pipe comprises a first end, a second end, and an elongate tube intermediate the first and second ends. The elongate tube and the ends comprising a continuous an inside surface with a plurality of diameters. A conformable spirally welded metal tube is disposed within the drill pipe intermediate the ends thereof and terminating adjacent to the ends of the drill pipe. The conformable metal tube substantially conforms to the continuous inside surface of the metal tube. The metal tube may comprise a non-uniform section which is expanded to conform to the inside surface of the drill pipe. The non-uniform section may comprise protrusions selected from the group consisting of convolutions, corrugations, flutes, and dimples. The non-uniform section extends generally longitudinally along the length of the tube.

Abstract: A repeater is disclosed in one embodiment of the present invention as including a cylindrical housing, characterized by a proximal end and a distal end, and having a substantially cylindrical wall, the cylindrical wall defining a central bore passing therethrough. The cylindrical housing is formed to define at least one recess in the cylindrical wall, into which a repeater is inserted. The cylindrical housing also includes an annular recess formed into at least one of the proximal end and the distal end. An annular transmission element, operably connected to the repeater, is located in the annular recess. In selected embodiments, the annular transmission element inductively converts electrical energy to magnetic energy. In other embodiments, the annular transmission element includes an electrical contact to transmit electrical energy directly to another contact.

Abstract: A state-holding circuit having improved stability at high temperatures includes a bi-stable circuit capable of assuming one of two reversible and stable states. The bi-stable circuit comprises a plurality of logic components (e.g., transistors) arranged into two sides. Because each of the logic components has a leakage current and/or resistance that varies significantly as a function of temperature, one or more stabilization components, such as transistors or other devices, may be connected to a side of the bi-stable circuit to balance the leakage currents and/or resistances of each side. In certain embodiments, the sole function of the stabilization components is to balance the leakage currents and/or resistances of each side.

Abstract: A method and apparatus for use in assessing down-hole drilling conditions are disclosed. The apparatus includes a drill string, a plurality of sensors, a computing device, and a down-hole network. The sensors are distributed along the length of the drill string and are capable of sensing localized down-hole conditions while drilling. The computing device is coupled to at least one sensor of the plurality of sensors. The data is transmitted from the sensors to the computing device over the down-hole network. The computing device analyzes data output by the sensors and representative of the sensed localized conditions to assess the down-hole drilling conditions. The method includes sensing localized drilling conditions at a plurality of points distributed along the length of a drill string during drilling operations; transmitting data representative of the sensed localized conditions to a predetermined location; and analyzing the transmitted data to assess the down-hole drilling conditions.

Abstract: An apparatus for installing data transmission hardware in downhole tools includes an insert insertable into the box end or pin end of drill tool, such as a section of drill pipe. The insert typically includes a mount portion and a slide portion. A data transmission element is mounted in the slide portion of the insert. A biasing element is installed between the mount portion and the slide portion and is configured to create a bias between the slide portion and the mount portion. This biasing element is configured to compensate for varying tolerances encountered in different types of downhole tools. In selected embodiments, the biasing element is an elastomeric material, a spring, compressed gas, or a combination thereof.

Abstract: A communication adapter is disclosed that provides for removable attachment to a drilling component when the drilling component is not actively drilling and for communication with an integrated transmission system in the drilling component. The communication adapter comprises a data transmission coupler that facilitates communication between the drilling component and the adapter, a mechanical coupler that facilitates removable attachment of the adapter to the drilling component, and a data interface.

Abstract: A downhole drilling system is disclosed in one aspect of the present invention as including a drill string and a transmission line integrated into the drill string. Multiple network nodes are installed at selected intervals along the drill string and are adapted to communicate with one another through the transmission line. In order to efficiently allocate the available bandwidth, the network nodes are configured to use any of numerous burst modulation techniques to transmit data.

Abstract: A double shouldered downhole tool connection comprises box and pin connections having mating threads intermediate mating primary and secondary shoulders. The connection further comprises a secondary shoulder component retained in the box connection intermediate a floating component and the primary shoulders. The secondary shoulder component and the pin connection cooperate to transfer a portion of makeup load to the box connection. The downhole tool may be selected from the group consisting of drill pipe, drill collars, production pipe, and reamers. The floating component may be selected from the group consisting of electronics modules, generators, gyroscopes, power sources, and stators. The secondary shoulder component may comprises an interface to the box connection selected from the group consisting of radial grooves, axial grooves, tapered grooves, radial protrusions, axial protrusions, tapered protrusions, shoulders, and threads.