Patents Assigned to Intelmatec Corporation
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Patent number: 5588791Abstract: An apparatus, for sequentially delivering articles to a specified article-receiving position from each of a plurality of cassettes each containing a plurality of the articles slidably one above another, includes endless chains with cassette-carrying bars attached thereto for longitudinally transporting an array of such cassettes along and above an elongated top plate, an elevator for lifting one cassette at a time, and a pusher assembly for pushing one article at a time from the cassette lifted to a target height by the elevator. The chains are disposed near one side edge of the top plate and the top plate is provided with a transversely extending cut through which the elevator can pass vertically without being interfered with the cables. Guide rails and a roller guide are provided to keep the cassettes horizontally as they are transported longitudinally.Type: GrantFiled: August 10, 1995Date of Patent: December 31, 1996Assignee: Intelmatec CorporationInventor: Minoru Akagawa
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Patent number: 5284413Abstract: Carriers of a type, each with two elastically bendable holding pieces extending inwardly from its frame-like housing to hold a thin integrated circuit (IC) therebetween, are delivered to a specified pick-up location. A robotically operated pick-up module has a frame-like structure with windows, admits these carriers individually into these windows, and clamps them within these windows by means of an actuator-controlled clamping member. After they are brought to a transfer station having seats with openings connected to a negative pressure source, their holding pieces are pushed apart by activating another actuator within the module so as to move claw-like unlatching members. The ICs, which are then placed on the seats of the transfer station and released from their carriers, are picked up by vacuum suction pipes connected to vacuum pumps.Type: GrantFiled: August 5, 1992Date of Patent: February 8, 1994Assignee: Intelmatec CorporationInventors: David Wilkinson, Donald Becker
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Patent number: 5259719Abstract: An apparatus for transferring disks with central holes such as wafers includes two transversely notched horizontal rods which are supported parallel to each other and one above the other. The lower rod is adapted to be passed through the center holes of the disks and to support them in its notches by their inner peripheries. The upper rod serves to securely hold these disks from above by their outer rims. A driving unit is provided to individually move the two rods longitudinally and also to vary the separation between them. The apparatus, as a whole, can be moved robotically in all directions. With the apparatus thus structured, the disks can be transferred sequentially between a cassette of an ordinary type for holding them vertically and parallel to one another at a uniform pitch with their central holes aligned and a pallet having a vertical surface with openings each capable of supporting a disk with its both surfaces exposed for processing.Type: GrantFiled: December 30, 1991Date of Patent: November 9, 1993Assignee: Intelmatec CorporationInventor: Minoru Akagawa
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Patent number: 5223785Abstract: An apparatus for opening and closing lids of sockets has a carrier plate controllably movable horizontally in a specified direction and a roller disposed transversely thereabove. A board carrying rows of sockets thereon is set on the carrier plate so as to be moved perpendicularly to the direction of the rows. Plungers can be lowered so as to selectably press down lugs on the lids of these sockets so as to release engaged latches of these sockets or another kind of lugs for completely closing and latching them. The lids are biased so as to normally remain in open position unless they are latched. As the carrier plate moves the board under the roller, the lids in open position come into contact therewith and are nearly completely closed. The plungers are so positioned as to be directly above the lugs for closing the lids and latching them when the roller brings these lids into the nearly completely closed position.Type: GrantFiled: July 6, 1992Date of Patent: June 29, 1993Assignee: Intelmatec CorporationInventor: Donald G. Becker
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Patent number: 5219215Abstract: Clean benches each providing a sealed work space can be connected together in a row to form a modular system such that objects on pallets can be transported concurrently back and forth from one to another of connected benches through sealed doorways. The pallets have a translucent bottom and lamps are provided below their paths such that the objects thereon can be clearly silhouetted. Each bench is provided with a driving mechanism for a robotic gripper arm such that various tools can be used to automatically perform different tasks in the work space. The main frame of each bench forms a closed air circulating system for providing an air flow through the work space, and fans of different power are arranged in its path such that the air pressure tends to be higher in the work space than elsewhere.Type: GrantFiled: December 3, 1991Date of Patent: June 15, 1993Assignee: Intelmatec CorporationInventors: Minoru Akagawa, Mark A. Lykam
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Patent number: 5160181Abstract: A pick-up head module has two vertical tubes for picking up small objects such as ICs by suction. A mechanism is provided for rotating these two tubes around their own axes. The tubes are individually supported by two separate tables, one (first) rack gear being attached to one of these tables and two (second and third) rack gears being attached to the other. These three rack gears are all vertically oriented, the first and second rack gears being in a side-by-side relationship and the third rack gear being opposite therefrom. A pinion is provided so as to be controllably slidable in the direction of its axis, thereby selectably engaging either with the first and second rack gears or with the first and third gear.Type: GrantFiled: September 9, 1991Date of Patent: November 3, 1992Assignee: Intelmatec CorporationInventors: Mark A. Lykam, Minoru Akagawa
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Patent number: 5131800Abstract: A manually operable apparatus is provided for transferring disks with center holes such as semiconductor wafers from one cassette of an ordinary kind to another having a different pitch. The apparatus has an elongated rod on which an array of disk-shaped pieces each capable of supporting a wafer from its center hole is slidably mounted. These pieces are so connected that the separation between each of mutually adjacent pairs can vary but not to exceed a predetermined maximum distance. The piece at one end of the array is affixed to the rod and the one at the other end is attached to a tubular member which can be moved manually in the direction of the rod.Type: GrantFiled: April 25, 1990Date of Patent: July 21, 1992Assignee: Intelmatec CorporationInventor: Minoru Akagawa
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Patent number: 5122736Abstract: A socket-like structure with contact terminals for testing IC pieces is set at a specified position and a vertically movable block is set above this socket-like structure. A frame surrounding this block is provided with a lock screw by which a pin press can be pressed between the block and the frame either tightly or loosely. The pin press has downwardly protruding edges which are patterned according to the pins of the IC pieces to be tested. The pin press is lowered while it is only loosely pressed between the block and the frame and thereby adjusts its position according to the socket-like structure placed below. The lock screw is tightened thereupon to fasten the pin pressed at this adjusted position. With the pin press thus fastened at the adjusted position, IC pieces to be tested are delivered onto the socket-like structure one at a time and the pin press is lowered to thereby correctly press the pins of the IC piece to be tested against the terminals for the testing device.Type: GrantFiled: December 17, 1990Date of Patent: June 16, 1992Assignee: Intelmatec CorporationInventors: Minoru Akagawa, Heijiro Fukumoto
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Patent number: 5076024Abstract: A disk polisher has a horizontal turntable for moving workpieces around thereon and an assembly for holding flat grinding surfaces of grinding stone against these moving workpieces. The grinding stone pieces are provided with throughholes and are attached to a supporting body having internal passageways. Orifices are provided to connect these internal passageways with the throughholes such that a high-pressure fluid such as air can be directed through the passageways and the throughholes to apply external force on processed workpieces which tend to stick to the grinding surfaces due to the surface tension of water used for grinding. The diametrical shapes of the orifices and throughholes are carefully determined such that the processed workpieces can be reliably separated while the pressure drop inside the passageway due to escaping air will be minimized.Type: GrantFiled: August 24, 1990Date of Patent: December 31, 1991Assignee: Intelmatec CorporationInventors: Minoru Akagawa, Ryo Narisawa
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Patent number: 5073079Abstract: A system can be formed for automatically loading and unloading items such as ICs into and from containers of different types having various configurations by providing a plurality of base units each of the same structure but having different item-handling modules attached thereto. The base units have a unistructurally cast planar top plate with a horizontal top surface, an arm which is horizontally supported above the top plate and a driving assembly which serves to move the arm in a horizontal first direction while the arm remains extended in a horizontal second direction perpendicular to the first direction. A holder member is mounted to the arm and slidable therealong in the second direction. A spline shaft is rotatably supported by the top plate that extends in the first direction. A belt is attached to the holder member on the arm and engages with the spline shaft in a power-communication relationship.Type: GrantFiled: May 17, 1990Date of Patent: December 17, 1991Assignee: Intelmatec CorporationInventor: Minoru Akagawa
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Patent number: 4958873Abstract: A multi-disk clamp end effector carries around a tubular member a plurality of disks with a center hole like wafers and releases them sequentially one at a time. Each disk is attached to the tubular member by means of a holder which not only supports the disk but also is pressed to the tubular member by an elastic ring. As the tubular member is gradually retracted and its front end passes the position of each holder, the contracting force of the spring disengages the holder from the disk to which it is attached and the corresponding disk is released.Type: GrantFiled: October 17, 1988Date of Patent: September 25, 1990Assignee: Intelmatec CorporationInventor: Minoru Akagawa
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Patent number: 4957406Abstract: An apparatus is provided for transferring disks with center holes such as semiconductor wafers from one cassette of an ordinary kind to another having a different pitch. The apparatus has an elongated rod on which an array of disk-shaped pieces each capable of supporting a wafer from its center hole is slidably mounted. These pieces are so connected that the separation between each of mutually adjacent pairs can vary but not to exceed a predetermined maximum distance. The piece at one end of the array is affixed to the rod and the one at the other end is attached to a power source and is moved along the rod.Type: GrantFiled: May 8, 1989Date of Patent: September 18, 1990Assignee: Intelmatec CorporationInventor: Minoru Akagawa
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Patent number: 4911490Abstract: A gripper assembly contains within its cylindrical tubular housing a piston and a rotatably supported finger assembly having a push rod and gripper fingers. The push rod is pressed rotatably against the piston through a thrust bearing by a spring. As the piston pushes the push rod against the biasing force of the spring, the motion of the push rod causes the gripper fingers to close. Position of the object to be gripped can be detected through a fiber optic light guide passing through the piston and the push rod.Type: GrantFiled: October 13, 1988Date of Patent: March 27, 1990Assignee: Intelmatec CorporationInventor: Minoru Akagawa
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Patent number: 4902186Abstract: A disk guide is comprised of a pair of mutually parallel vertical grooves, a disk holder and a mechanism for moving the disk holder vertically. The grooves are formed on mutually opposite sidewalls such that a disk supported by the disk holder can be lifted vertically, supported and guided by the vertical grooves. The disk holder has a disk-supporting top surface which is sloped such that the disk supported thereon leans against a selected one of the vertical sidewalls and hence can be positioned accurately.Type: GrantFiled: December 9, 1988Date of Patent: February 20, 1990Assignee: Intelmatec CorporationInventor: Minoru Akagawa
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Patent number: 4895098Abstract: A lubricant applicator has a horizontally oriented spindle on which a disk to be processed is detachably attached and rotated with the spindle. After a lubricant is sprayed on both its surfaces from nozzles disposed adjacent thereto, the disk is brought between a pair of vertically stretched tapes while rotating with the spindle. A pair of grippers sandwiching the disk applies pressure on its surfaces through the tapes to uniformly control the lubricant film thickness on the disk surfaces.Type: GrantFiled: November 21, 1988Date of Patent: January 23, 1990Assignee: Intelmatec CorporationInventors: Minoru Akagawa, Hisakazu Fukumoto, Michitane Kosaka, Masatoshi Suzuki, Takashi Nakayama
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Patent number: 4883300Abstract: An end effector for automatically removing an IC chip from its holder has locating pins to be inserted into holes formed in the holder to properly position itself with respect to the IC chip and shoving pins attached to horizontally movable grippers so as to be able to shove and bend parts of the holder holding the chip to thereby release the chip from the holder. A vertically movable tube connected to a vacuum pump above contacts the chip at the bottom and pulls it out of the holder by suction.Type: GrantFiled: October 13, 1988Date of Patent: November 28, 1989Assignee: Intelmatec CorporationInventor: Minoru Akagawa
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Patent number: 4880518Abstract: A disk carrier is comprised of a carrier plate having one or more throughholes at which disks are carried with both surfaces exposed to be processed. Abutting and partially around each of these throughholes is a recess such that not only can a disk be easily positioned at the throughhole without having its surface scratched but also a corner is formed in this recessed region which can serve as an indexing depression. For this purpose, the recess may be fomed with a bottom surface parallel to the surface of the carrier plate and boundary wall in the form of a part of a polygon such that two mutually adjacent straight parts thereof, together with the bottom surface, form a corner which can serve as a reference position easily accessible by a touch sensor.Type: GrantFiled: March 27, 1989Date of Patent: November 14, 1989Assignee: Intelmatec CorporationInventors: Minoru Akagawa, Satoshi Naoi, Heijiro Fukumoto
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Patent number: 4734549Abstract: A position detecting device for detecting the position of an object from any angle comprising a contacting member having a ball center portion held within a spherical bearing to enable multiple angle movement and an inner end contacting a switch, whereby any movement of the contacting member at any angle operates the switch. In a second embodiment, the ball and bearing arrangement is replaced with an arc portion and inner surface of the support body with the length dimension in the width diameter being maintained the same for any movement of the contacting member. The device is advantageous in enabling detection at any angle with a small, light-weight device.Type: GrantFiled: November 24, 1986Date of Patent: March 29, 1988Assignees: Rin Ei Seiki Kabushiki Kaisha, Intelmatec CorporationInventors: Suguru Naoi, Minoru Akagawa, Hiromi Tsuda