Abstract: An improved mailer folding apparatus that forms mailers from mailer blanks. The mailer folding apparatus comprises a transport assembly and one or more folding assemblies. The transport assembly moves mailer blanks and/or mailers through the mailer folding apparatus. The one or more folding assemblies may each comprise a folding system and a carriage system. The folding system may selectively allow for the folding of a mailer blank into a mailer. A carriage of the carriage system may move the folding system longitudinally between different positions relative to the transport assembly. An engagement system separate from the carriage system or integrated into the carriage system may engage and disengage the folding system with the transport system for selectively feeding a mailer blank through the folding system, or disengage the folding system for allowing a mailer blank or folded mailer to bypass the folding system.

Abstract: A tape applicator consistent with the present disclosure may include a tape applicator configured for applying a tape, such as a pressure sensitive adhesive tape to a carton (e.g., for sealing and/or assembling the carton). One or more rollers may be utilized to aid in applying the pressure sensitive adhesive tape to a carton. Furthermore, a wiper aids in applying pressure sensitive adhesive tape to a carton (e.g., before and/or after the one or more rollers). The wiper may be a split wiper having a first portion and a second portion, which allows for applying adhesive tape to a carton when the carton is under-packed or over-packed, and thus, the flaps of the carton are not level with respect to each other (e.g., the edges are not located in the same plane).

Abstract: A packaging apparatus (e.g., otherwise described as a mailer apparatus with a material feeder assembly, a product supply assembly, a folding assembly, a sealing assembly, and/or a packaging apparatus system (e.g., including a controller thereof) for controlling the operation of the packaging apparatus. The packaging apparatus is configured for delivering products and material at the same time, and forming a package (e.g., a mailer, or other package) directly around the products. A material feeder assembly of the packaging apparatus supplies material for packaging and a folding assembly receives the plurality of products and folds the material around the products. The sealing assembly seals the material around the at least one product to form packages (e.g., makes a longitudinal seam, forms a transverse seam, and/or separates the material at the transverse seam).

Abstract: A mailer machine including a mailer supply station (e.g., a rotary mailer supply station, a linear mailer supply station, a non-linear mailer supply station, or the like) and a handling station operatively coupled to the mailer supply station. The mailer supply station provides, on a selective basis, mailers having different attributes. The mailer supply station of the mailer machine provides for movement of magazines with respect to a robot in the handling station that may have a distal end secured in a stationary and fixed location. As such, different magazines with dissimilar mailers may be moved to a picking location adjacent the robot, as dissimilar mailers are required. Further, the mailers within the magazines may be moved to a pre-determined pick-up location such that the robot is repeatably picking a mailer from the pre-determine pick-up location.

Abstract: A cartoning machine including a carton supply station (e.g., a rotary carton supply station, a linear carton supply station, a non-linear carton supply station, or the like) and a handling station operatively coupled to the carton supply station. The carton supply station provides, on a selective basis, cartons, such as carton blanks, pre-formed cartons, or the like. The carton supply station of the cartoning machine provides for movement of magazines with respect to a robot in the handling station that may have a distal end secured in a stationary and fixed location. As such, different magazines with dissimilar cartons may be moved to a picking location adjacent the robot, as dissimilar cartons are required. Further, the cartons within the magazines may be moved to a pre-determined pick-up location such that the robot is repeatably picking a carton from the pre-determine pick-up location.

Abstract: A fluid-fillable air cushion or mailer comprising a first layer comprising a repulpable material, a laminate comprising at least two water-soluble material layers, the laminate adjacently affixed to the first layer; and an air fillable portion integral with the laminate, and method of making same are disclosed.

Abstract: A tape applicator consistent with the present disclosure may include a tape applicator configured for applying a tape, such as a pressure sensitive adhesive tape to a carton (e.g., for sealing and/or assembling the carton). One or more rollers may be utilized to aid in applying the pressure sensitive adhesive tape to a carton. Furthermore, a wiper aids in applying pressure sensitive adhesive tape to a carton (e.g., before and/or after the one or more rollers). The wiper may be a split wiper having a first portion and a second portion, which allows for applying adhesive tape to a carton when the carton is under-packed or over-packed, and thus, the flaps of the carton are not level with respect to each other (e.g., the edges are not located in the same plane).

Abstract: A padded mailer includes an outer shipping pocket, having a first opening, and an inner shipping pocket, having a second opening. The inner shipping pocket is disposed within the outer shipping pocket at the first opening. The inner shipping pocket includes a plurality of standoffs disposed away from an outer surface of the inner shipping pocket and towards an inner surface of the outer shipping pocket.

Abstract: A mailer machine including a mailer supply station (e.g., a rotary mailer supply station, a linear mailer supply station, a non-linear mailer supply station, or the like) and a handling station operatively coupled to the mailer supply station. The mailer supply station provides, on a selective basis, mailers having different attributes. The mailer supply station of the mailer machine provides for movement of magazines with respect to a robot in the handling station that may have a distal end secured in a stationary and fixed location. As such, different magazines with dissimilar mailers may be moved to a picking location adjacent the robot, as dissimilar mailers are required. Further, the mailers within the magazines may be moved to a pre-determined pick-up location such that the robot is repeatably picking a mailer from the pre-determine pick-up location.

Abstract: A cartoning machine including a carton supply station (e.g., a rotary carton supply station, a linear carton supply station, a non-linear carton supply station, or the like) and a handling station operatively coupled to the carton supply station. The carton supply station provides, on a selective basis, cartons, such as carton blanks, pre-formed cartons, or the like. The carton supply station of the cartoning machine provides for movement of magazines with respect to a robot in the handling station that may have a distal end secured in a stationary and fixed location. As such, different magazines with dissimilar cartons may be moved to a picking location adjacent the robot, as dissimilar cartons are required. Further, the cartons within the magazines may be moved to a pre-determined pick-up location such that the robot is repeatably picking a carton from the pre-determine pick-up location.

Abstract: A tape applicator configured for applying a tape to a carton (e.g., for sealing and/or assembling the carton). The tape applicator may include an edge folder assembly having an edge folder roller operatively coupled to a support member that allows the edge folder roller to rotate around the support member. The edge folder assembly may also include an alignment assembly (e.g., a self-alignment assembly) that allows the edge folder roller to move axially along the support member. The alignment assembly may comprise one or more biasing members (e.g., springs, or the like) and/or one or more restraining members (e.g., washers, or the like) to aid in allowing the edge folder roller to rotate and/or move axially with respect to the one or more support members in order to account for shifting of the tape transversely through the tape applicator.

Abstract: A modular dunnage machine assembly consists essentially of discrete modules of grouped dunnage machine components, the dunnage assembly being usable for expanding, stitching and/or compressing and/or pulling, and cutting, sheet stock material into separate strips of dunnage or other cushioning product. The modules can be individually mounted to the assembly and stabilized thereon, before being securely connected to the assembly, for purposes of component part replacement or initially assembly. In some embodiments, the modules consist essentially of a gear and motor module, an expander module, a power supply module, an internal mounting frame module and a cutter module.

Abstract: Methods and structures are provided for a dunnage system to facilitate efficient coupling together of supply units of pre-configured sheet stock material, such as, for example, separate units of fanfold stacks of pre-configured sheet stock material, in a manner of continuous supply with a continuous pocket extending longitudinally between the separate supply units, so that they can interact with an expander of the dunnage system without disruption as one supply unit is depleted and a next supply unit is fed through the dunnage system. Also, various methods, apparatus, and systems are provided to facilitate smooth operation of a dunnage machine of the dunnage system to reduce a tendency of the pre-configured sheet stock material to jam and to increase the tendency of dunnage product generated to reflect a desired shape and stability.

Abstract: A low cost, thick duct tape having a multi-layer adhesive system and methods for making the duct tape are disclosed. The duct tape includes a backing having a first major surface and an opposing second major surface, a reinforcing material applied to the second major surface of the backing, an inner adhesive layer applied to the reinforcing material opposite the backing, and an outermost adhesive layer applied to the composite adhesive layer. The inner adhesive layer includes a first adhesive and an extender dispersed in the first adhesive, and the outermost adhesive layer includes a second adhesive that may be the same or different than the first adhesive.

Abstract: A reusable container and reusable container transport system for use thereof. The reusable container may include a container housing (e.g., flexible container or ridged container that is reusable, resealable, and/or the like), a programmable screen (e.g., flexible, electrophoretic, and/or the like), a vacuum housing that may be used to secure the screen and/or the other components (e.g., hold, protect, and/or the like), an energy source (e.g., integral with and/or removeable from the container systems), and/or one or more container systems (e.g., low profile motherboard, or the like). When an entity receives the reusable container, the entity may make a product decision using a user interface, such as a user computer system (e.g. a mobile device). The product decision may include acceptance of a product, return of the product, or sending of an alternate product. Based on the product decision the programmable screen may be updated with alternate transport information.

Abstract: A void fill system may be used to scan a carton before, during, or after pre-fill material is dispensed into the carton, one or more products are packaged into the carton, and/or when void fill material is dispensed to the carton having the one or more products. The void fill system may include one or more sensors, which may be used identify the carton and/or identify the carton volume. The one or more sensors may also be used to identify the current carton volume (e.g., of the products, fill material, etc.). The information captured by the void fill system may be used to determine a proposed packaging recipe (e.g., suggest a carton, void fill, product configuration, etc.) based on supplier or customer preferences, product information, shipping information, or the like, to provide a notification with recommendations regarding the packaging process, and/or to automatically dispense void fill material.

Abstract: A tape applicator configured for applying a tape to a carton (e.g., for sealing and/or assembling the carton). The tape applicator may include an edge folder assembly having an edge folder roller operatively coupled to a support member that allows the edge folder roller to rotate around the support member. The edge folder assembly may also include an alignment assembly (e.g., a self-alignment assembly) that allows the edge folder roller to move axially along the support member. The alignment assembly may comprise one or more biasing members (e.g., springs, or the like) and/or one or more restraining members (e.g., washers, or the like) to aid in allowing the edge folder roller to rotate and/or move axially with respect to the one or more support members in order to account for shifting of the tape transversely through the tape applicator.

Abstract: Methods and structures are provided for a dunnage system to facilitate efficient coupling together of supply units of pre-configured sheet stock material, such as, for example, separate units of fanfold stacks of pre-configured sheet stock material, in a manner of continuous supply with a continuous pocket extending longitudinally between the separate supply units, so that they can interact with an expander of the dunnage system without disruption as one supply unit is depleted and a next supply unit is fed through the dunnage system. Also, various methods, apparatus, and systems are provided to facilitate smooth operation of a dunnage machine of the dunnage system to reduce a tendency of the pre-configured sheet stock material to jam and to increase the tendency of dunnage product generated to reflect a desired shape and stability.

Abstract: An improved mailer folding apparatus that forms mailers from mailer blanks. The mailer folding apparatus comprises a transport assembly and one or more folding assemblies. The transport assembly moves mailer blanks and/or mailers through the mailer folding apparatus. The one or more folding assemblies may each comprise a folding system and a carriage system. The folding system may selectively allow for the folding of a mailer blank into a mailer. A carriage of the carriage system may move the folding system longitudinally between different positions relative to the transport assembly. An engagement system separate from the carriage system or integrated into the carriage system may engage and disengage the folding system with the transport system for selectively feeding a mailer blank through the folding system, or disengage the folding system for allowing a mailer blank or folded mailer to bypass the folding system.

Abstract: A member for use in undersea applications comprising a plurality of conduits assembled into a bundle; the bundle being wrapped with a pressure-sensitive tape comprising a backing, a layer of corrosion-resistant filaments on one surface of the backing, and pressure-sensitive adhesive layer that coats the filaments and binds them to the backing.