Abstract: A ball valve having reduced torque requirements for rotation is presented. Torque reduction is realized by providing a shaped sealing back member to provide a back force behind essentially the entire sealing surface of the downstream seal. Torque reduction is also realized by providing a dynamic sealing configuration that varies the sealing force over the valve's operating pressure conditions. An initial bias sealing force is applied by a spring member which also provides a low uniform as-assembled valve torque. As fluid pressure increases, the sealing pressure also increases as an o-ring is forced along a ramped surface of the seal. As inlet pressure decreases, the o-ring is allowed to back down the ramped surface to reduce the sealing force against the valve member. This sealing configuration allows for reverse flow or improper installation of the ball valve, and bottoms out to maintain a sealing force at higher back pressure conditions.

Abstract: An essentially fully balanced plug valve is presented in which the flow control contour is interior to the moving member. The sealing edge of the moving member is at the exterior surface relative to the interior contour. This sealing edge is formed by use of matching angles on the interior of the moving member and the exterior of the stationary member. As a result, operation of the plug is fully balanced with the internal fluid pressure of the liquid therein. The sealing surface of the stationary member is positively retained therein to prevent blowout of the sealing surface. Should failure of the sealing surface occur, a secondary metal-to-metal seal will provide fluid containment albeit possibly at a reduced containment level.

Abstract: A valve apparatus includes selectively releasable engagement apparatus for operatively connecting an actuator to a valve body of a valve having an operating member extending outwardly from the valve body along an axis of the operating member are provided. The engagement apparatus includes a latch arm extending from the valve side of a base, rather than the actuator side of the base. A plurality of protrusions on the valve body and corresponding mating receptacles on the base resist torque forces on the base. A slot in the base adjacent an edge of the latch arm provides passage for tooling used in forming the base. A base in the form of an adapter allows attachment of an actuator not having a selectively releasable engagement apparatus to a valve body that does include a selectively releasable engagement apparatus.

Abstract: An apparatus and method are provided for modifying a flow characteristic, such as a valve characteristic, through use of a flow characterizing device having a segmented flow characterizing channel therein including three or more discrete segments, at least one of which is a through-hole, for modifying a flow of fluid through a flowpath, in which the flow characterizing device is mounted, when a controlling edge, mounted in the flowpath adjacent the flow characterizing device, is aligned with one or more of the three or more discrete segments of the flow characterizing channel. Either or both of the flow characterizing channel and the controlling edge are selectively movable relative to one another.

Abstract: An apparatus and method are provided for modifying a flow characteristic, such as a valve characteristic, through use of a flow characterizing device having a segmented flow characterizing channel therein including three or more discrete segments, at least one of which is a through-hole, for modifying a flow of fluid through a flowpath, in which the flow characterizing device is mounted, when a controlling edge, mounted in the flowpath adjacent the flow characterizing device, is aligned with one or more of the three or more discrete segments of the flow characterizing channel. Either or both of the flow characterizing channel and the controlling edge are selectively movable relative to one another.

Abstract: A thermal isolator assembly that provides rigid construction, linearly and rotationally, is presented. The thermal isolator assembly includes a collar and a sleeve that are thermally isolated one from another but held in rigid mechanical relation. When constructed for actuated valves, the collar forms an actuator arm coupling member while the sleeve forms a valve stem coupling member. A pair of thermal isolators provide thermal isolation between these members. A polyphenylene sulfide compound, and preferably a fiberglass reinforced polyphenylene sulfide compound is used because of its high mechanical strength and low thermal conductivity for these thermal isolators.

Abstract: A manual override mechanism is presented for a motor-driven linear actuator that allows the output rack and pinion of the actuator to be manually positioned. Once positioned, the output may be locked by a locking mechanism to prevent this output from translating to its quiescent position. When incorporated in a spring-return linear actuator, the manual override may be used to apply a preload on the spring before the driven device is connected. When the actuator is used to drive a valve or damper, the preload applies a positive closing force on the valve or damper in its zero position to ensure a tight closure of the valve or damper. The locking mechanism engages the gear train and opposes the closing force applied by the spring return of the actuator. To disengage the locking mechanism automatically, the motor applies a forward kick to the gear train. Manual disengagement is also provided.

Abstract: A valve apparatus includes selectively releasable engagement apparatus for operatively connecting an actuator to a valve body of a valve having an operating member extending outwardly from the valve body along an axis of the operating member are provided. The engagement apparatus includes a latch arm extending from the valve side of a base, rather than the actuator side of the base. A plurality of protrusions on the valve body and corresponding mating receptacles on the base resist torque forces on the base. A slot in the base adjacent an edge of the latch arm provides passage for tooling used in forming the base. A base in the form of an adapter allows attachment of an actuator not having a selectively releasable engagement apparatus to a valve body that does include a selectively releasable engagement apparatus.

Abstract: An apparatus and method are provided for replacing existing actuator driven zone valves in an HVAC system, and particularly valves of the rubber paddle type having actuators providing less than 90 degrees of rotation, with a ball valve including a skewed seat bearing that blocks flow through the flowpath when a valve member of the ball valve is rotated through an angle of substantially less than 90 degrees from a fully open position of the valve at which a bore in the valve member is substantially fully aligned with the flowpath. The actuator from the existing zone valve being replaced may be used with the provided ball valve apparatus and method.

Abstract: An essentially fully balanced plug valve is presented in which the flow control contour is interior to the moving member. The sealing edge of the moving member is at the exterior surface relative to the interior contour. This sealing edge is formed by use of matching angles on the interior of the moving member and the exterior of the stationary member. As a result, operation of the plug is fully balanced with the internal fluid pressure of the liquid therein. The sealing surface of the stationary member is positively retained therein to prevent blowout of the sealing surface. Should failure of the sealing surface occur, a secondary metal-to-metal seal will provide fluid containment albeit possibly at a reduced containment level.

Abstract: An essentially fully balanced plug valve is presented in which the flow control contour is interior to the moving member. The sealing edge of the moving member is at the exterior surface relative to the interior contour. This sealing edge is formed by use of matching angles on the interior of the moving member and the exterior of the stationary member. As a result, operation of the plug is fully balanced with the internal fluid pressure of the liquid therein. The sealing surface of the stationary member is positively retained therein to prevent blowout of the sealing surface. Should failure of the sealing surface occur, a secondary metal-to-metal seal will provide fluid containment albeit possibly at a reduced containment level.

Abstract: A method and apparatus are provided for operatively connecting a controller to an external circuit, by connecting the external circuit to a circuit card mounted for slidable movement into operative engagement with a connection element disposed on a side surface of the controller. The circuit card is slidably supported in a receiver adapted for positioning the controller with respect to the circuit card.

Abstract: An apparatus and method are provided for determining the temperature of an operating fluid media in an HVAC system. An integral temperature sensor, mounted within an actuator of an actuator-driven HVAC valve, senses the temperature of a valve body of the HVAC valve. The temperature of a fluid media within the HVAC valve is determined from the temperature of the valve body. A processor within the actuator configures the actuator to function in either a direct acting mode, or alternatively in a reverse acting mode, as a function of the temperature of the valve body as sensed by the integral temperature sensor. The actuator is adapted for attachment to the HVAC valve in such a manner that the temperature sensor is placed in operative thermal contact with the valve body by the act of attaching the actuator to the HVAC valve.

Abstract: A precision modulating globe valve for controlling the flow of a fluid from zero to a maximum flow rate. The valve plug of the globe valve includes at least one flow modulating channel recessed from the outer surface of the valve plug. The outer surface of the valve plug engages a sealing member positioned along the inner surface of the valve port. The sealing member provides a fluid-tight seal between the outer surface of the valve plug and the valve port. The flow modulating channel is recessed from the outer surface of the valve plug from a minimum flow end to a maximum flow end. The radially recessed area of the flow modulating channel increases from the minimum flow end to the maximum flow end, such that as the valve plug moves past the stationary sealing member, an increased flow rate is created through the valve port.

Abstract: An essentially fully balanced plug valve is presented in which the flow control contour is interior to the moving member. The sealing edge of the moving member is at the exterior surface relative to the interior contour. This sealing edge is formed by use of matching angles on the interior of the moving member and the exterior of the stationary member. As a result, operation of the plug is fully balanced with the internal fluid pressure of the liquid therein. The sealing surface of the stationary member is positively retained therein to prevent blowout of the sealing surface. Should failure of the sealing surface occur, a secondary metal-to-metal seal will provide fluid containment albeit possibly at a reduced containment level.

Abstract: A system and method of providing floating actuator control is provided. This system and method receives input command signals from an actuator controller, and effectively integrates these signals until the controller has requested a large enough movement of the actuator that the actuator can actually effectuate. At this point, the system and method drive the actuator to the commanded position. As a result, excessive mechanical wear in the actuator caused by small command signal perturbations and dither is reduced or eliminated.

Abstract: A thermal isolator assembly that provides rigid construction, linearly and rotationally, is presented. The thermal isolator assembly includes a collar and a sleeve that are thermally isolated one from another but held in rigid mechanical relation. When constructed for actuated valves, the collar forms an actuator arm coupling member while the sleeve forms a valve stem coupling member. A pair of thermal isolators provide thermal isolation between these members. A polyphenylene sulfide compound, and preferably a fiberglass reinforced polyphenylene sulfide compound is used because of its high mechanical strength and low thermal conductivity for these thermal isolators.

Abstract: A system and method of providing floating actuator control is provided. This system and method receives input command signals from an actuator controller, and effectively integrates these signals until the controller has requested a large enough movement of the actuator that the actuator can actually effectuate. At this point, the system and method drive the actuator to the commanded position. As a result, excessive mechanical wear in the actuator caused by small command signal perturbations and dither is reduced or eliminated.

Abstract: A manual override mechanism is presented for a motor driven rotary actuator that allows the output of the actuator to be manually positioned. Once positioned, the output of the actuator may be locked by a locking mechanism to prevent this output from rotating to its quiescent position. When incorporated in a spring return rotary actuator, the manual override may be used to apply a preload on the spring before the driven device is connected. When the actuator is used to drive a valve or damper, the preload applies a positive closing force on the damper in its zero position to ensure a tight closure of the valve or damper. The locking mechanism engages the gear train and opposes the closing force applied by the spring return of the actuator. To disengage the locking mechanism automatically, the motor applies a forward kick to the gear train. Manual disengagement is also provided.