Abstract: The present disclosure provides a method and system for powering a hybrid electric vehicle with a fuel cell, and in particular, efficiently initiating power generation in the fuel cell, the method and system comprising electrically connecting a battery to an ultracapacitor-based propulsion energy storage; using the battery to charge the propulsion energy storage to a predetermined voltage level for powering an air delivery compressor for a predetermined amount of time; disconnecting the battery from the propulsion energy storage; electrically connecting the propulsion energy storage to the air delivery compressor; operating the air delivery compressor using the charge on the propulsion energy storage to provide a predetermined quantity of air to the fuel cell; and causing the fuel cell to generate electricity.

Abstract: An energy storage cell pack cradle assembly for holding multiple rows of energy storage cells oriented along a dominant axis of vibration includes a first cradle member including a plurality of energy storage cell body supporting structures including respective holes; a second cradle member including a plurality of energy storage cell body supporting structures including respective holes; and one or more fasteners connecting the first cradle member and the second cradle member together. The energy storage cell body supporting structures are configured to structurally support the energy storage cells, with the energy storage cells oriented along a dominant axis of vibration, by energy storage cell bodies of the energy storage cells with respective electrically conductive terminals extending through the respective holes without structural support of the electrically conductive terminals by the cradle members.

Abstract: A hybrid electric vehicle drive system comprises a first power bus electrically coupled to a motive power subsystem and a drive wheel propulsion assembly; a second power bus electrically coupled to the first power bus and a plurality of energy storage subsystems, wherein the first power bus is configured to allow electrical power to be transmitted among the motive power subsystem, the drive wheel propulsion assembly, and the second power bus, and wherein the second power bus is configured to allow electrical power to be transmitted among the plurality of energy storage subsystems and the first power bus.

Abstract: An ultracapacitor energy storage cell pack including an ultracapacitor assembly including a plurality of ultracapacitors in series; a plurality of interconnections for mechanically and electrically interconnecting the ultracapacitors; and a plurality of balancing resistors, each balancing resistor in parallel with each ultracapacitor to form a resistor divider network that automatically discharges and equalizes each ultracapacitor over time, thereby balancing the ultracapacitors of the ultracapacitor assembly, and each balancing resistor directly mechanically and electrically connected to an associated interconnection.

Abstract: An energy storage cell pack cradle assembly for holding multiple rows of energy storage cells oriented along a dominant axis of vibration includes a first cradle member including a plurality of energy storage cell body supporting structures including respective holes; a second cradle member including a plurality of energy storage cell body supporting structures including respective holes; and one or more fasteners connecting the first cradle member and the second cradle member together. The energy storage cell body supporting structures are configured to structurally support the energy storage cells, with the energy storage cells oriented along a dominant axis of vibration, by energy storage cell bodies of the energy storage cells with respective electrically conductive terminals extending through the respective holes without structural support of the electrically conductive terminals by the cradle members.

Abstract: A system and method for initiating a limited operation mode and operating the hybrid electric vehicle in the limited operation mode is described. The system includes a user interface associated with the hybrid electric vehicle, an operating mode device and a control module. The operating mode device is coupled to the user interface and is configured to initiate one or more vehicle operation modes including a limited operation mode. The operating mode device is further configured to deactivate a second vehicle operation mode if the second vehicle operation mode is currently active in response to initiating the limited operation mode. The control module is coupled to the operating mode device. In some embodiments the control module is configured to generate commands for limiting the hybrid electric vehicle operational performance characteristics when the hybrid electric vehicle is in the limited operation mode.

Abstract: A heavy-duty vehicle accessory assembly includes a vehicle accessory having an input shaft; an electric accessory motor having an output shaft, the electric accessory motor configured to supply power to the vehicle accessory; and a mechanical coupling configured to couple the electric accessory motor with the vehicle accessory, the mechanical coupling including a first pulley affixed to the output shaft of the electric accessory motor, a second pulley affixed to the input shaft of the vehicle accessory, and one or more belts that mechanically couple the first pulley with the second pulley.

Abstract: A start-stop or idle-stop method for a heavy-duty hybrid vehicle that turns off the fuel supply while maintaining the crankshaft rotation of the internal combustion engine when the vehicle stops or, optionally, when the vehicle travels downhill, travels in a noise sensitive location, travels in an exhaust emissions sensitive location, or operates in an emergency situation. The stop-start or idle-stop method automatically turns on the engine fuel supply to restart combustion when the vehicle starts accelerating, is no longer traveling downhill, is no longer traveling in a noise sensitive or exhaust sensitive location, is no longer in an emergency situation, or has dropped below the minimum energy storage restart level.

Abstract: This invention relates to a Start-Stop method for a heavy-duty hybrid vehicle that turns off the internal combustion engine when the vehicle stops or, optionally, when the vehicle travels downhill. The Stop-Start method automatically restarts the internal combustion engine when the vehicle starts accelerating or is no longer traveling downhill. The software instructions for the Stop-Start method reside within the programming of the hybrid vehicle control computer as a subset of the hybrid vehicle control strategy in hybrid-electric or hybrid-hydraulic heavy-duty vehicle. During the time the internal combustion engine is turned off the necessary vehicle accessories operate from the available power of the hybrid high power energy storage.

Abstract: A start-stop or idle-stop method for a heavy-duty hybrid vehicle that turns off the fuel supply while maintaining the crankshaft rotation of the internal combustion engine when the vehicle stops or, optionally, when the vehicle travels downhill, travels in a noise sensitive location, travels in an exhaust emissions sensitive location, or operates in an emergency situation. The stop-start or idle-stop method automatically turns on the engine fuel supply to restart combustion when the vehicle starts accelerating, is no longer traveling downhill, is no longer traveling in a noise sensitive or exhaust sensitive location, is no longer in an emergency situation, or has dropped below the minimum energy storage restart level.

Abstract: A start-stop or idle-stop method for a heavy-duty hybrid vehicle that turns off the fuel supply while maintaining the crankshaft rotation of the internal combustion engine when the vehicle stops or, optionally, when the vehicle travels downhill, travels in a noise sensitive location, travels in an exhaust emissions sensitive location, or operates in an emergency situation. The stop-start or idle-stop method automatically turns on the engine fuel supply to restart combustion when the vehicle starts accelerating, is no longer traveling downhill, is no longer traveling in a noise sensitive or exhaust sensitive location, is no longer in an emergency situation, or has dropped below the minimum energy storage restart level.

Abstract: This invention relates to a Start-Stop method for a heavy-duty hybrid vehicle that turns off the internal combustion engine when the vehicle stops or, optionally, when the vehicle travels downhill. The Stop-Start method automatically restarts the internal combustion engine when the vehicle starts accelerating or is no longer traveling downhill. The software instructions for the Stop-Start method reside within the programming of the hybrid vehicle control computer as a subset of the hybrid vehicle control strategy in hybrid-electric or hybrid-hydraulic heavy-duty vehicle. During the time the internal combustion engine is turned off the necessary vehicle accessories operate from the available power of the hybrid high power energy storage.

Abstract: This invention is a system and a method that uses the braking resistor, commonly used and available in electrically or hybrid-electrically propelled vehicles, to limit the precharge current during the startup of a high power ultracapacitor pack energy storage device and/or safely and rapidly discharge an ultracapacitor pack for maintenance work or storage to lengthen the life of the individual ultracapacitor cells and, correspondingly, the whole pack. The use of the braking resistor for precharging an ultracapacitor energy storage pack is an effective and less expensive method compared to other methods such as a separate DC-to-DC converter. This method includes the control logic sequence to activate and deactivate switching devices that perform the connections for the charging and discharging current paths.

Abstract: An ultracapacitor energy storage cell pack includes an ultracapacitor assembly including a plurality of parallel ultracapacitors and balancing resistors in series; an enclosure for the ultracapacitor assembly; a controller; one or more temperature sensors; a pack voltage sensor; a GFI sensor; one or more cooling fans carried by the enclosure; an on/off relay coupled to the ultracapacitor assembly and the controller, the on/off relay activated by the controller during normal operation of the ultracapacitor assembly and deactivated by the controller when the GFI sensor detects a ground fault interrupt condition, the one or more temperature sensors detect an over-temperature condition, or the pack voltage sensor detects an over-voltage condition; and a pre-charge resistor and a pre-charge relay coupled to the ultracapacitor assembly and the controller, and activated by the controller to cause the pre-charge resistor to limit pack charge current until the ultracapacitor assembly reaches a minimum voltage.

Abstract: A method of remotely updating control software in a heavy-duty vehicle having at least one programmed controller including securing the heavy-duty vehicle; determining that the vehicle is secured; establishing a wireless connection with the heavy-duty vehicle; downloading an updated control software; and updating the heavy-duty vehicle's control software with the updated control software in response to the determining that the vehicle is secured.

Abstract: A cable fastening system for high power cables that operates within a heavy duty vehicle is described. The cable fastening system comprises at least three conductive high-power cables and a cable spacer. The high-power cables include a cable cross-sectional center, and a cross-sectional diameter that is similar for each cable. The cable spacer includes three fixed arms and three arcuate edges. The three fixed arms are disposed at equidistant angles from one another. The three arcuate edges are disposed at equidistant angles from one another and each of the arcuate edges is configured to interface with one of the conductive high-power cables. The cable cross-sectional centers and oriented in a triangular formation and the cable spacer is configured to separate the cables so that the distance between two adjacent cable cross-sectional centers is less than one times the cross-sectional diameter.

Abstract: A method for reducing vibration in a hybrid-electric vehicle including initiating a shut-down sequence of an internal combustion engine of the a hybrid-electric vehicle; providing an open port to at least one combustion chamber of the internal combustion engine; and shutting down the internal combustion engine.

Abstract: A method of using an externally powered HVAC system for an over-the-road motor coach includes coupling the HVAC system to an external shore power source at a temporary stop location for the over-the-road motor coach while the over-the-road motor coach is parked and vehicle engine is turned off; receiving electrical power from the electrical outlet to power the HVAC system; and using the HVAC system to circulate refrigerant for heating or cooling an interior cabin of the over-the-road motor coach and power HVAC fans to ventilate the interior cabin of the over-the-road motor coach.

Abstract: A system and method for protecting a hybrid electric vehicle propulsion energy storage pack from an overvoltage condition is described. The energy storage pack includes a plurality of energy storage cells electrically connected in series and electrically coupled with a vehicle direct current (DC) bus. The system includes one or more overvoltage detection circuits, a disconnect circuit and one or more connection verification circuits. The one or more voltage detection circuits detect an overvoltage condition across a subset of the plurality of energy storage cells. The disconnect circuit electrically decouples the energy storage pack from the DC power bus upon detection of an overvoltage condition across the subset of the plurality of energy storage cells. The one or more connection verification circuits verify that the overvoltage detection circuit is electrically coupled to the subset of the plurality of energy storage cells.