Abstract: A thin-film battery that includes an adhesive layer is provided. The thin-film battery may have active layer (such as an anode, a cathode, an electrolyte, an anode current collector, and a cathode current collector) and a thin-film substrate made of ceramic or glass. The adhesive layer may be deposited over a portion of the active layer and the substrate. This may provide for a more stable, flexible, and mechanically sound thin-film battery.

Abstract: An electrochromic insert adapted to be fitted into an existing window frame allowing an existing window to be retrofit to have the benefits of electrochromics. The insert may have a scaffold that fits into a window frame. Securing the insert to the frame may occur through a variety of ways including a bracket, a flexible tab, a brace, a screw, a bolt, a projection, a detent, and an adhesive. The technology allows for the electrochromic insert to include an electrochromic device, energy collection device, an energy storage device, and an electrochromic device controller. Such a configuration may be considered autonoumous such that it need not draw power from another source.

Abstract: This disclosure describes metal air battery devices with an anode structure having a plurality of electrodes. An anode is disclosed having a metal source as well as a current collector that together function as an active, reversible, working anode. The source is used for metal-ions that are stripped and stored in the current collector. At this point the current collector contains the metal-ions to be propagated through the rest of the device. Metal-ions may be stripped from and deposited on the current collector, while metal-ions may only be stripped from the source. Upon use of the device metal-ions may be lost to the system for a variety of reasons. To counteract the loss of metal-ions, the current collector is replenished of metal-ions from the source.

Abstract: The present disclosure describes methods of inserting lithium into an electrochromic device after completion. In the disclosed methods, an ideal amount of lithium can be added post-fabrication to maximize or tailor the free lithium ion density of a layer or the coloration range of a device. Embodiments are directed towards a method to insert lithium into the main device layers of an electrochromic device as a post-processing step after the device has been manufactured. In an embodiment, the methods described are designed to maximize the coloration range while compensating for blind charge loss.

Abstract: Systems and methods are described for combining two or more thin-film electronic devices use a hot-press method. Two or more thin-film batteries, electrochromic devices, and/or a fuel cells may be combined. A thin-film conductive substrate is positioned between the thin-film electronic device. Sufficient heat is applied to the thin film conductive substrate and/or the connecting surface of the one or more devices to cause a material, such as lithium, to flow and bind the thin-film electronic devices together.

Abstract: This disclosure describes systems and methods for creating monolithically integrated electrochromic devices which may be a flexible electrochromic device. Monolithic integration of thin film electrochromic devices may involve the electrical interconnection of multiple individual electrochromic devices through the creation of specific structures such as conductive pathway or insulating isolation trenches.

Abstract: This disclosure describes metal-air battery devices that are rechargeable, thin film, and all solid-state. The disclosure further describes methods of manufacturing rechargeable, thin film, all solid-state, metal-air batteries. The devices disclosed include a porous cathode structure with an electrolyte incorporated therein. The porous cathode structure may be designed to contain pores of at least two distinct sizes (i.e., having bimodal pore size distribution), a smaller one to increase the active surface area of the cathode and a larger to facilitate the transport of gas-phase oxygen through the cathode. The methods disclosed include using pulsed microwave plasma enhanced chemical vapor deposition (p-?PECVD) to dynamically grow an electrolyte layer on the surface of the carbon within, or a desired portion of, the cathode structure.

Abstract: This disclosure describes system and methods for creating an autonomous electrochromic assembly, and systems and methods for use of the autonomous electrochromic assembly in combination with a window. Embodiments described herein include an electrochromic assembly that has an electrochromic device, an energy storage device, an energy collection device, and an electrochromic controller device. These devices may be combined into a unitary electrochromic insert assembly. The electrochromic assembly may have the capability of generating power sufficient to operate and control an electrochromic device. This control may occur through the application of a voltage to an electrochromic device to change its opacity state. The electrochromic assembly may be used in combination with a window.

Abstract: This disclosure describes systems and methods for increasing the usable surface area of electrical contacts within a device, such as a thin film solid state device, through the implementation of electrically conductive interconnects. Embodiments described herein include the use of a plurality of electrically conductive interconnects that penetrate through a top contact layer, through one or more multiple layers, and into a bottom contact layer. The plurality of conductive interconnects may form horizontal and vertical cross-sectional patterns. The use of lasers to form the plurality of electrically conductive interconnects from reflowed layer material further aids in the manufacturing process of a device.

Abstract: This disclosure describes system and methods for creating an autonomous electrochromic assembly, and systems and methods for use of the autonomous electrochromic assembly in combination with a window. Embodiments described herein include an electrochromic assembly that has an electrochromic device, an energy storage device, an energy collection device, and an electrochromic controller device. These devices may be combined into a unitary electrochromic insert assembly. The electrochromic assembly may have the capability of generating power sufficient to operate and control an electrochromic device. This control may occur through the application of a voltage to an electrochromic device to change its opacity state. The electrochromic assembly may be used in combination with a window.

Abstract: This disclosure describes systems and methods for creating monolithically integrated electrochromic devices which may be a flexible electrochromic device. Monolithic integration of thin film electrochromic devices may involve the electrical interconnection of multiple individual electrochromic devices through the creation of specific structures such as conductive pathway or insulating isolation trenches.

Abstract: This disclosure describes metal-air battery devices that are rechargeable, thin film, and all solid-state. The disclosure further describes methods of manufacturing rechargeable, thin film, all solid-state, metal-air batteries. The devices disclosed include a porous cathode structure with an electrolyte incorporated therein. The porous cathode structure may be designed to contain pores of at least two distinct sizes (i.e., having bimodal pore size distribution), a smaller one to increase the active surface area of the cathode and a larger to facilitate the transport of gas-phase oxygen through the cathode. The methods disclosed include using pulsed microwave plasma enhanced chemical vapor deposition (p-?PECVD) to dynamically grow an electrolyte layer on the surface of the carbon within, or a desired portion of, the cathode structure.

Abstract: This disclosure describes systems and methods for increasing the usable surface area of electrical contacts within a device, such as a thin film solid state device, through the implementation of electrically conductive interconnects. Embodiments described herein include the use of a plurality of electrically conductive interconnects that penetrate through a top contact layer, through one or more multiple layers, and into a bottom contact layer. The plurality of conductive interconnects may form horizontal and vertical cross-sectional patterns. The use of lasers to form the plurality of electrically conductive interconnects from reflowed layer material further aids in the manufacturing process of a device.

Abstract: This disclosure describes metal air battery devices with an anode structure having a plurality of electrodes. An anode is disclosed having a metal source as well as a current collector that together function as an active, reversible, working anode. The source is used for metal-ions that are stripped and stored in the current collector. At this point the current collector contains the metal-ions to be propagated through the rest of the device. Metal-ions may be stripped from and deposited on the current collector, while metal-ions may only be stripped from the source. Upon use of the device metal-ions may be lost to the system for a variety of reasons. To counteract the loss of metal-ions, the current collector is replenished of metal-ions from the source.

Abstract: An apparatus for use as a fracture absorption layer, and an apparatus for use as an electrochemical device are taught. The apparatuses of the present invention may be of particular use in the manufacture of thin-film, lightweight, flexible or conformable, electrochemical devices such as batteries, and arrays of such devices. The present invention may provide many advantages including stunting fractures in a first electrochemical layer from propagating in a second electrochemical layer.

Abstract: The present disclosure describes methods of inserting lithium into an electrochromic device after completion. In the disclosed methods, an ideal amount of lithium can be added post-fabrication to maximize or tailor the free lithium ion density of a layer or the coloration range of a device. Embodiments are directed towards a method to insert lithium into the main device layers of an electrochromic device as a post-processing step after the device has been manufactured. In an embodiment, the methods described are designed to maximize the coloration range while compensating for blind charge loss.

Abstract: In an embodiment, one reinforced substrate for use in a photovoltaic device includes a polymer base material and a reinforcing structure bonded with the base material. The reinforced substrate presents a surface in a condition that is made-ready for deposition of thin film layers of the photovoltaic device. A thin film photovoltaic device includes the reinforced substrate, a back contact layer formed on the surface of the reinforced substrate, and a solar absorber layer formed on the back contact layer. A plurality of thin film photovoltaic devices may be formed on a common reinforced substrate. A process of producing a reinforced substrate includes combining a fluid base material and a fiber reinforcing structure to form an impregnated fiber reinforcement. The impregnated fiber reinforcement is cured to form the reinforced substrate, and the reinforced substrate is annealed.

Abstract: A thin-film photovoltaic device includes a semi-transparent back contact layer. The semi-transparent back contact layer includes a semi-transparent contact layer and a semi-transparent contact interface layer. The thin-film photovoltaic device may be formed in a substrate or superstrate configuration. A tandem thin-film photovoltaic device includes a semi-transparent interconnect layer. The semi-transparent interconnect layer includes a semi-transparent contact layer and a semi-transparent contact interface layer.

Abstract: Systems and apparatus enhance transmission of electromagnetic energy through a sub-wavelength aperture. A metal film has an input surface and an output surface and forms the sub-wavelength aperture between the input and output surfaces, a first plurality of grooves on the input surface, and a cavity around the sub-wavelength aperture. The width of the cavity determines a resonant wavelength of electromagnetic energy transmitted through the sub-wavelength aperture. The patterned metal film provides plasmon coupling of electromagnetic energy incident upon the input surface transmit electromagnetic energy through the sub-wavelength aperture.

Abstract: A surface-plasmon electric field sensor has a plasmonic portion having an electro-optic dielectric material coated on one side with a transparent conductive layer and on another side with a thin layer of conductive metallic layer. The metallic layer has alternating grating and smooth regions, the smooth regions being of length near a multiple of an effective wavelength of the light in the electro-optic layer, and the grating regions having lines on a pitch near the effective wavelength. The sensor has a light source for illuminating the plasmonic portion with plane-polarized light having a free-space wavelength and a photodetector.