Abstract: A refiner plate for forming accepts and exhaust from a pulp material includes a first side and a second side and defines a channel extending between the first side and the second side. The channel is operable to direct at least some of the exhaust and at least some of the accepts away from the first side.

Abstract: A refiner plate assembly and method includes an annular arrangement of adapter subplates that mount to a refiner disk of a disk refiner using a conventional mounting technique, such as bolted in a standard pattern associated with the particular disk refiner. The adapter subplate arrangement remains mounted to the disk and provides a universal mounting surface for an annular arrangement of individual removable refiner segments. A steam and/or accept evacuation channel is provided in this assembly via filter passages at a radially intermediate location in one or more refiner segments which communicate with a recess or channel in one or more associated adapter subplates that direct the steam and/or accepts through outlet ports in the outer rim of the adapter subplate(s). Refining efficiency is provided in a universal refiner plate assembly by eliminating steam volume and already refined pulp from outer portions of the refining zone.

Abstract: A sensor, sensor disk, sensor measurement correction system, and method used in measuring a parameter in the refining zone. The sensor includes a spacer that spaces its sensing element from the disk. In one preferred embodiment, the spacer is made of an insulating material that insulates the sensing element from the thermal mass of the disk to prevent the thermal mass from affecting sensor measurement. The sensor includes a housing carried by the spacer that, in turn, carries the sensing element. Where the sensing element is a temperature sensing element, the housing is thermally conductive and the housing and spacer enclose the sensing element. Each sensor is disposed in the refining surface, preferably in its own separate bore in the disk and flush with or below axial refiner bar height. Signals from one or more sensors are processed by a processing device linked to a module containing calibration data that is applied to make sensor measurements more accurate.

Abstract: A refiner plate for forming accepts and exhaust from a pulp material includes a first side and a second side and defines a channel extending between the first side and the second side. The channel is operable to direct at least some of the exhaust and at least some of the accepts away from the first side.

Abstract: A double disk refiner and inducer for the same that mixes fiber in low consistency (6% or less by weight) stock and urges it towards both pairs of refiner disks of the double disk refiner. In a preferred embodiment, the inducer comprises an impeller that has at least one flight extending radially outward from an inner hub. Each flight is angled and also can be curved so as to substantially continuously mix and urge stock toward the disks. In one preferred embodiment, the inducer is an impeller that has two helical flights that are axially spaced from one another but that overlap in an axial direction. In a preferred method, the low consistency stock is urged by the inducer toward the disks preventing clumping of fibers in the stock and breaking up any clumps already present in the stock. As a result, the gap between the disks can be increased from between one thousand and three thousandths of an inch to increase the output of the refiner.

Abstract: A sensor assembly and coupling arrangement for a rotary disk refiner. The sensor assembly includes a housing formed by a base and frustoconical cap that has a sensing element carrying bulb extending outwardly therefrom. The coupling arrangement includes a conduit arrangement that is received in one or more aligned preexisting instrument ports of the refiner and that releasably couples with a connector puck. The puck is carried by the backside of a refiner disk segment that lies next to the refiner disk segment that is equipped with one or more sensor assemblies. Preferably, a flexible hose communicates sensor wiring from a sensor manifold that holds a plurality of sensor assemblies to the connector puck. The sensor manifold preferably is carried by the backside of the sensor refiner disk.

Abstract: A system and method for monitoring and control operation of a rotary disk refiner. A characteristic of stock in the refining zone is monitored and used to adjust a parameter, such as dilution water, feed screw speed and/or refiner gap to keep some variable substantially constant, close to a setpoint, within a range of the setpoint, close to a setpoint profile based on a distribution of a characteristic over the refining zone or a setpoint profile range. Refiner disk bar angle can be optimized to reduce refining zone temperature and energy use. Thereafter, the control method can be employed. One control method attempts to keep specific energy substantially constant by keeping a ratio between load and production substantially constant. Load is kept substantially constant by regulation dilution flow to keep refining zone temperature substantially constant. The feed screw is regulated to keep production substantially constant.

Abstract: A pulp screen cylinder that includes screen media releasably engaged with a frame at spaced locations opposing movement of the media away from the frame during screening. A preferred frame includes a plurality of spaced engaging structures that releasably engage screen media. A preferred frame includes an arrangement of flow windows that are triangular or rhomboid. A preferred method includes producing a frame cylinder by centrifugal casting and machining flow windows using a jet cutting process. A preferred screen media has a plurality of spaced apart engaging structures that each releasably engages the frame at spaced apart locations. A preferred screen media is of wedgewire construction having engaging structure carried by a plurality of spaced wire retaining clips. A preferred clip has vee-shaped rounded slots and an arm thicker than an end wall. A preferred engaging structure includes a projection that has a lip or hook for releasable interlocking engagement.

Abstract: A sensor, sensor disk, sensor measurement correction system, and method used in measuring a parameter in the refining zone. The sensor includes a spacer that spaces its sensing element from the disk. In one preferred embodiment, the spacer is made of an insulating material that insulates the sensing element from the thermal mass of the disk to prevent the thermal mass from affecting sensor measurement. The sensor includes a housing carried by the spacer that, in turn, carries the sensing element. Where the sensing element is a temperature sensing element, the housing is thermally conductive and the housing and spacer enclose the sensing element. Each sensor is disposed in the refining surface, preferably in its own separate bore in the disk and flush with or below axial refiner bar height. Signals from one or more sensors are processed by a processing device linked to a module containing calibration data that is applied to make sensor measurements more accurate.

Abstract: A system (30) and method for determining stock consistency and for using consistency as a process variable to control some aspect of operation of a refiner (32) used to refine stock. The system includes at least one sensor (70 or 180) from which some refiner characteristic is obtained that is used by a processor (38) in determining consistency. The method uses the characteristic, such as temperature or pressure inside the refiner or in a refining zone (304) of the refiner, along with at least one other refiner parameter in determining consistency. A controller (274) uses the consistency determined in controlling some aspect of refiner operation. In one preferred controller, consistency is compared with a consistency setpoint and adjustments are made to try to converge consistency with the setpoint. The controller can be paused to accommodate other changes made to refiner operation and released when steady state refiner operation is achieved.

Abstract: A segment for a rotary disk refiner that has a refining surface offset to compensate for deflection of the segment that occurs during refiner operation. In one preferred embodiment, the refining surface overlying each segment overhang is offset to compensate for deflection that occurs in the region of the overhang during refiner operation. Other regions of the refining surface can also be offset to compensate for deflection. In another preferred embodiment, a mount that extends outwardly from the backside of a segment has a hollow therein to reduce segment mass to reduce refining surface deflection. In a method of making a deflection compensating segment, the location and magnitude of each region of deflection is analytically or experimentally determined and the refining surface is formed with a corresponding offset in each deflection region.

Abstract: A system and method for monitoring and control operation of a rotary disk refiner. The method regulates refiner operation in response to a process variable preferably in relation to a setpoint. The variable can be temperature, pressure, and/or stock consistency, refiner energy, or a variable based thereon. Volumetric flow rate of stock and/or the flow rate of dilution water can be regulated. Based on a refiner temperature, pressure, and/or stock consistency, refiner energy, or a variable based thereon, the flow rate of stock and/or dilution water can be regulated. Where temperature is used, it preferably can be a temperature inside the refiner or adjacent the inlet or outlet. Where pressure is used, it preferably can be a pressure inside the refiner or adjacent the inlet or outlet. Stock consistency can be determined using a sensor upstream or downstream of the refiner or using a sensed parameter in the refiner.

Abstract: A screen media (200) for use in screening pulp slurry has a first side (204) and a second side (206). The pulp slurry is fed from the first side of the screen media to the second side of said screen media through a plurality of screening passages (205). Each said screening passage include a contour cut (210) formed in the first side, a back groove (208) formed in the second side, and a residual thickness (234) between the contour cut and the back groove. An elongate slot (235) is formed in the residual material, and the residual thickness has a substantially uniform thickness about the elongate slot. Where the slot extends completely through the residual material it defines a through-slit (236) through which slurry flows and is filtered.

Abstract: A double disk refiner and inducer for the same that mixes fiber in low consistency (6% or less by weight) stock and urges it towards both pairs of refiner disks of the double disk refiner. In a preferred embodiment, the inducer comprises an impeller that has at least one flight extending radially outward from an inner hub. Each flight is angled and also can be curved so as to substantially continuously mix and urge stock toward the disks. In one preferred embodiment, the inducer is an impeller that has two helical flights that are axially spaced from one another but that overlap in an axial direction. In a preferred method, the low consistency stock is urged by the inducer toward the disks preventing clumping of fibers in the stock and breaking up any clumps already present in the stock. As a result, the gap between the disks can be increased from between one thousand and three thousandths of an inch to increase the output of the refiner.

Abstract: A sensor, sensor disk, sensor measurement correction system, and method used in measuring a parameter in the refining zone. The sensor includes a spacer that spaces its sensing element from the disk. In one preferred embodiment, the spacer is made of an insulating material that insulates the sensing element from the thermal mass of the disk to prevent the thermal mass from affecting sensor measurement. The sensor includes a housing carried by the spacer that, in turn, carries the sensing element. Where the sensing element is a temperature sensing element, the housing is thermally conductive and the housing and spacer enclose the sensing element. Each sensor is disposed in the refining surface, preferably in its own separate bore in the disk and flush with or below axial refiner bar height. Signals from one or more sensors are processed by a processing device linked to a module containing calibration data that is applied to make sensor measurements more accurate.

Abstract: A sensor, sensor disk, sensor measurement correction system, and method used in measuring a parameter in the refining zone. The sensor includes a spacer that spaces its sensing element from the disk. In one preferred embodiment, the spacer is made of an insulating material that insulates the sensing element from the thermal mass of the disk to prevent the thermal mass from affecting sensor measurement. The sensor includes a housing carried by the spacer that, in turn, carries the sensing element. Where the sensing element is a temperature sensing element, the housing is thermally conductive and the housing and spacer enclose the sensing element. Each sensor is disposed in the refining surface, preferably in its own separate bore in the disk and flush with or below axial refiner bar height. Signals from one or more sensors are processed by a processing device linked to a module containing calibration data that is applied to make sensor measurements more accurate.

Abstract: A system, software program, and method for monitoring performance of a fiber processing apparatus that preferably is a disk refiner or a filter screen that analyzes operating data pertaining to apparatus operation to determine when a plate of the apparatus should be replaced before plate wear undesirably affects performance. Operating data over time is analyzed to determine whether it exhibits a trend characteristic of plate wear.I If so, a plate change recommendation is generated. To avoid fluctuations in performance not due to plate wear from affecting the determination, operating data over several hours of apparatus operation is analyzed. When a plate is changed, an inventory of the plates is updated. If the inventory requires replenishing, plates are ordered over a telecommunications link with a remote supplier computer or system. New replacement plates can be entered into the inventory from information downloaded from a portable input device.

Abstract: A system (30) and method for determining stock consistency and for using consistency as a process variable to control some aspect of operation of a refiner (32) used to refine stock. The system includes at least one sensor (70 or 180) from which some refiner characteristic is obtained that is used by a processor (38) in determining consistency. The method uses the characteristic, such as temperature or pressure inside the refiner or in a refining zone (304) of the refiner, along with at least one other refiner parameter in determining consistency. A controller (274) uses the consistency determined in controlling some aspect of refiner operation. In one preferred controller, consistency is compared with a consistency setpoint and adjustments are made to try to converge consistency with the setpoint. The controller can be paused to accommodate other changes made to refiner operation and released when steady state refiner operation is achieved.

Abstract: A refiner plate for a rotary disk refiner that is adjustable. The refiner plate has a portion of its refining surface that is adjustable relative to some other part. In one preferred embodiment, the refiner plate has a part of its refining surface that can be angularly adjusted relative to some other part of the refining surface. In another preferred embodiment, at least a part of its refining surface is axially displaceable to accommodate changes in the refining gap. To permit a plate to be quickly changed, guides or pistons with generally J-shaped grooves can be used to attach the plate to its mounting surface.