Abstract: A pumpable resin system for installation of mine roof bolts includes a resin feed pump in fluid communication with a resin source, a catalyst feed pump in fluid communication with a catalyst source, a resin injection cylinder pump in fluid communication with the resin feed pump, with the resin feed pump configured to transfer resin to the resin injection cylinder pump when the resin feed pump is actuated, a catalyst injection cylinder pump in fluid communication with the catalyst feed pump, the catalyst feed pump configured to transfer catalyst to the catalyst injection cylinder pump when the catalyst feed pump is actuated, a hydraulic piston, with the resin injection cylinder pump and the catalyst injection cylinder pump slaved together and controlled by the hydraulic piston, a resin line in fluid communication with the resin injection cylinder pump, and a catalyst line in fluid communication with the catalyst injection cylinder pump.

Abstract: A pumpable resin system for installation of mine bolts includes a resin injection cylinder comprising a resin chamber and a resin hydraulic cylinder, a catalyst injection cylinder including a catalyst chamber and a catalyst hydraulic cylinder, with the resin hydraulic cylinder synchronized with the catalyst hydraulic cylinder, a hydraulic pump in fluid communication with the resin hydraulic cylinder and the catalyst hydraulic cylinder, a hydraulic reservoir in fluid communication with the hydraulic pump, and a delivery line in fluid communication with the resin injection cylinder and the catalyst injection cylinder. The delivery line is configured to deliver resin and catalyst from the resin injection cylinder and catalyst injection cylinder into a borehole.

Abstract: A pumpable resin system for installation of mine bolts includes a resin injection cylinder comprising a resin chamber and a resin hydraulic cylinder, a catalyst injection cylinder including a catalyst chamber and a catalyst hydraulic cylinder, with the resin hydraulic cylinder synchronized with the catalyst hydraulic cylinder, a hydraulic pump in fluid communication with the resin hydraulic cylinder and the catalyst hydraulic cylinder, a hydraulic reservoir in fluid communication with the hydraulic pump, and a delivery line in fluid communication with the resin injection cylinder and the catalyst injection cylinder. The delivery line is configured to deliver resin and catalyst from the resin injection cylinder and catalyst injection cylinder into a borehole.

Abstract: A pumpable resin system for installation of mine roof bolts includes a resin feed cylinder pump, a catalyst feed cylinder pump, a resin cylinder pump in fluid communication with the resin feed cylinder, with the resin feed cylinder configured to transfer resin to the resin cylinder pump when the resin feed cylinder pump is actuated, a catalyst cylinder pump in fluid communication with the catalyst feed cylinder, with the catalyst feed cylinder configured to transfer catalyst to the catalyst cylinder pump when the catalyst feed cylinder pump is actuated, a resin line in fluid communication with the resin cylinder pump, and a catalyst line in fluid communication with the catalyst cylinder pump.

Abstract: A rock bolt system includes a fitting including a main body defining a central opening configured to receive a rock bolt and a grout body defining a space between the main body and the grout body, with the main body defining a grout opening in fluid communication with the central opening. The main body is rotatable relative to the grout body, with the grout body defining a resin port and a catalyst port. The resin port and the catalyst port are in fluid communication with the space and the grout opening of the main body. The system further includes a rock bolt defining a central opening, with the central opening of the rock bolt configured to be in fluid communication with the central opening of the fitting when the rock bolt is secured to the fitting.

Abstract: A pumpable resin system for installation of mine roof bolts includes a resin reservoir configured to receive resin, a catalyst reservoir configured to receive catalyst, a resin pump arrangement in fluid communication with the resin reservoir, a catalyst pump arrangement in fluid communication with the catalyst reservoir, a delivery line in fluid communication with at least one of the resin pump arrangement and the catalyst pump arrangement, and a bolter arm configured to drill boreholes and install mine roof bolts. The delivery line is configured to deliver resin and catalyst from the resin reservoir and the catalyst reservoir to a borehole via the bolter arm.

Abstract: A rock bolt system includes a fitting having a main body defining a central opening configured to receive a rock bolt, with the main body defining a grout opening in fluid communication with the central opening, and a grout body defining a space between the main body and the grout body. The main body is rotatable relative to the grout body, with the grout body defining a resin port and a catalyst port. The resin port and the catalyst port are in fluid communication with the space and the grout opening of the main body. A rock bolt defines a central opening, with the central opening of the rock bolt configured to be in fluid communication with the central opening of the fitting when the rock bolt is secured to the fitting.

Abstract: A method is disclosed for packaging a curable resin composition and a catalyst composition that react with each other when mixed, comprising providing a partitioned tube for receiving the resin composition and the curing agent in separate compartments; delivering a stream of a resin composition into one compartment of the tube; delivering a stream of a curing agent in the other compartment of the tube; advancing the partitioned tube and constricting and sealing the partitioned tube at spaced apart intervals and severing the sealed tube to produce a package partitioning the resin composition from the catalyst composition. Solid particulate is continuously added into the stream of at least one of the catalyst composition and the resin composition and mixing the solid particulate and stream to produce a mixed composition; and the relative amount of solid particulate in the mixed composition is controlled by continuously determining the mass of solid particulate added to the mass of the stream.

Abstract: A method of forming a partitioned package for grouting for an anchoring system for a mine includes pumping a mastic into the package through a fill tube while a processing lubricant is separately introduced onto an inner wall of the fill tube.

Abstract: A method is disclosed for packaging a curable resin composition and a catalyst composition that react with each other when mixed, comprising providing a partitioned tube for receiving the resin composition and the curing agent in separate compartments; delivering a stream of a resin composition into one compartment of the tube; delivering a stream of a curing agent in the other compartment of the tube; advancing the partitioned tube and constricting and sealing the partitioned tube at spaced apart intervals and severing the sealed tube to produce a package partitioning the resin composition from the catalyst composition. Solid particulate is continuously added into the stream of at least one of the catalyst composition and the resin composition and mixing the solid particulate and stream to produce a mixed composition; and the relative amount of solid particulate in the mixed composition is controlled by continuously determining the mass of solid particulate added to the mass of the stream.

Abstract: Provided is a system and method for producing resin cartridges that can be used in mine roof bolt applications. The system and method can be used to produce resin cartridges that contain a first portion that includes a resin and a catalyst that cure at a first speed when mixed together and a second portion that includes a resin and a catalyst that cure at a second speed when mixed together. The system can include a base material supply source, a plurality of branch lines, at least one altering material supply line in fluid communication with at least one branch line, a valve arrangement, a product line, and a packaging machine.

Abstract: A method is disclosed for packaging a curable resin composition and a catalyst composition that react with each other when mixed, comprising providing a partitioned tube for receiving the resin composition and the curing agent in separate compartments; delivering a stream of a resin composition into one compartment of the tube; delivering a stream of a curing agent in the other compartment of the tube; advancing the partitioned tube and constricting and sealing the partitioned tube at spaced apart intervals and severing the sealed tube to produce a package partitioning the resin composition from the catalyst composition. Solid particulate is continuously added into the stream of at least one of the catalyst composition and the resin composition and mixing the solid particulate and stream to produce a mixed composition; and the relative amount of solid particulate in the mixed composition is controlled by continuously determining the mass of solid particulate added to the mass of the stream.

Abstract: The gel time of a grouting system may be controlled by providing a resin component separated by a catalyst component, where a carbon component is included in the catalyst component. The catalyst component may include an inhibitor such as a phenolic compound, and/or the resin component may include a promoter such as an aniline compound.

Abstract: A partitioned package includes an inner tube having a longitudinally extending seal and containing a first material, and an outer tube having a longitudinally extending seal and surrounding the inner tube and containing a second material. The seals of the inner and outer tubes are positioned at different radial locations.

Abstract: Provided is a system and method for producing resin cartridges that can be used in mine roof bolt applications. The system and method can be used to produce resin cartridges that contain a first portion that includes a resin and a catalyst that cure at a first speed when mixed together and a second portion that includes a resin and a catalyst that cure at a second speed when mixed together. The system can include a base material supply source, a plurality of branch lines, at least one altering material supply line in fluid communication with at least one branch line, a valve arrangement, a product line, and a packaging machine.

Abstract: The gel time of a grouting system may be controlled by providing a resin component separated by a catalyst component, where a carbon component is included in the catalyst component. The catalyst component may include an inhibitor such as a phenolic compound, and/or the resin component may include a promoter such as an aniline compound.

Abstract: A method of adjusting gel time of a grouting system used for anchoring a reinforcement in a mine includes adding inhibitor to initiator of the grouting system, the inhibitor and initiator being disposed together in a first compartment of a multi-compartment shreddable package.

Abstract: A partitioned package includes an inner tube having a longitudinally extending seal and containing a first material, and an outer tube having a longitudinally extending seal and surrounding the inner tube and containing a second material. The seals of the inner and outer tubes are positioned at different radial locations.

Abstract: A process for producing partitioned packages by which a first film is formed into an elongated inner tube and a second film is formed into an elongated outer tube surrounding the inner tube. Reactive components are filled into the inner and outer tubes as the tubes are formed to maintain the reactive components separate from each other. Only the outer tube is actively engaged to advance the tube longitudinally. Frictional forces from the advancing outer tube are applied to the component within the outer tube and, in turn, are applied to the inner tube thereby advancing the inner tube at a rate substantially the same as the outer tube.

Abstract: A method is disclosed for packaging a curable resin composition and a catalyst composition that react with each other when mixed, comprising providing a partitioned tube for receiving the resin composition and the curing agent in separate compartments; delivering a stream of a resin composition into one compartment of the tube; delivering a stream of a curing agent in the other compartment of the tube; advancing the partitioned tube and constricting and sealing the partitioned tube at spaced apart intervals and severing the sealed tube to produce a package partitioning the resin composition from the catalyst composition. Solid particulate is continuously added into the stream of at least one of the catalyst composition and the resin composition and mixing the solid particulate and stream to produce a mixed composition; and the relative amount of solid particulate in the mixed composition is controlled by continuously determining the mass of solid particulate added to the mass of the stream.