Abstract: A bi-level aluminum vehicle carrier railcar (10) includes an integrated aluminum roofing structure (30), aluminum side panels (18, 20), and aluminum decking structure (36, 50) attached to a steel underframe. The decking structure (36, 50) is supported on side stakes (18) of the side panels (18, 20) with the decking structure (36, 50) including overlapping extruded aluminum decking plates with (38, 52) anti-skid features. The anti-skid features include a media blasted finish to a portion of the surface of the decking and extruded ribs (64) in a portion of the decking. The roofing structure (30) includes overlapping, arched corrugated aluminum panels (30), wherein the roof panels (30) remain uncoated.

Abstract: A railroad car having a center sill formed by cold rolling a flat sheet of steel into a rectangular configuration. One of the embodiments includes strengthening flanges and another includes ribs. The cold formed center sill may be formed of a single cold formed section or a pair of cold formed sections joined by a single longitudinal weld seam.

Abstract: A bi-level aluminum vehicle carrier railcar (10) includes an integrated aluminum roofing structure (30), aluminum side panels (18, 20), and aluminum decking structure (36, 50) attached to a steel underframe. The decking structure (36, 50) is supported on side stakes (18) of the side panels (18, 20) with the decking structure (36, 50) including overlapping extruded aluminum decking plates with (38, 52) anti-skid features. The anti-skid features include a media blasted finish to a portion of the surface of the decking and extruded ribs (64) in a portion of the decking. The roofing structure (30) includes overlapping, arched corrugated aluminum panels (30), wherein the roof panels (30) remain uncoated.

Abstract: A bi-level aluminum vehicle carrier railcar (10) includes an integrated aluminum roofing structure (30), aluminum side panels (18, 20), and aluminum decking structure (36, 50) attached to a steel underframe. The decking structure (36, 50) is supported on side stakes (18) of the side panels (18, 20) with the decking structure (36, 50) including overlapping extruded aluminum decking plates with (38, 52) anti-skid features. The anti-skid features include a media blasted finish to a portion of the surface of the decking and extruded ribs (64) in a portion of the decking. The roofing structure (30) includes overlapping, arched corrugated aluminum panels (30), wherein the roof panels (30) remain uncoated.

Abstract: An aluminum vehicle carrier railcar has an end door system attached to at least one end of an upper structure thereof including an end door pair, each pivoting about a vertical axis and having an inner and outer door member. The members move from an aligned side-by-side closed position to an open overlapping, nested position exterior and adjacent a railcar side. The members have the same exterior side facing away from the railcar in both the open and the closed positions. A linkage assembly extends from each pivot axis to the members, and each includes a pivotable main arm, an inner arm extending from the main arm to the inner member and an outer arm extending from the main arm to the outer member. Guides extend between the members and between the outer door member and the railcar to guide the relative motion of the members.

Abstract: A one-piece center sill for a railroad freight car formed by cold rolling a flat sheet of steel into a rectangular configuration. One of the embodiments includes strengthening flanges and another includes ribs.

Abstract: A 100-125 ton capacity steel flat railcar hauls steel slabs with the capacity to alternatively haul steel coils. The car design allows steel slabs of various sizes and weights to be hauled efficiently by placing the slabs longitudinally on the car. The slabs are captive by side stanchions restricting the slabs from lateral movement and bulkheads at the ends preventing longitudinal movement of the slabs. The weight of the slabs is concentrated near the bolsters through raised mounting platforms. The railcar also has the capability to haul steel coils in a built-in trough over the bolster area. The end bulkheads restrict and position the steel coils allowing the coils in each trough to have a gap between them for ease of loading and unloading. The side stanchions restrict the steel coils from unwanted unloading due to coupler forces.

Abstract: The railcar includes modified side top chord members which allow for increased hauling capacity. Additionally, the side top chord member is designed to improve the loading characteristics of this member. The end top chord members and corner cap member have been designed to minimize the fabrication and assembly process. The end top chord members have been designed to improve the stress distribution through this member. All of these characteristics combine to form an improved top chord structure for the railcar.

Abstract: A dual hopper rail car is converted from a three-hopper rail car. The converted rail car includes a pair of hoppers with each hopper including a discharge opening for discharging contents of the hopper. A center sill, pair of top chords, a pair of side sills and a pair of side sheets extend along the length of the converted rail car and each includes a welded splice connection. The welded splice connection of each side sheet is adjacent and between a pair of side stakes with a tie plate extending between the pair of side stakes. The method of converting the three-hopper rail car to the two-hopper rail car includes: severing the three-hopper rail car into a first end section, a second end section and a center section that includes the center hopper and a portion of an adjacent hopper; removing the center section; and attaching the first end section to the second end section.

Abstract: A manual discharge door operating system for a hopper railcar includes a door actuation shaft coupled to the railcar extending across the width of the railcar. The door actuation shaft has distal ends accessible from opposite sides of the railcar with each distal end adapted to be engaged with a handle for rotation of the actuation shaft by the operator. Rotation of the actuation shaft opens and closes the discharge door of the hopper railcar through linkage assemblies. Preferably, a door operating linkage assembly is provided with an over-center closed position to hold the door in the closed position.

Abstract: A railcar includes a pair of car tubs on opposite sides of a center sill. Each car tub includes a cross-section to increase carrying capacity. Each car tub includes a longitudinal semi-circular floor plate formed by a cold-formed process. Additionally, each car plate includes a one-piece composite tub closure at each end thereof.