Abstract: A method is provided for shaping a custom dental restoration from a preform, wherein the preform comprises a preform body and a preform stem. A method is further disclosed for generating one or more nesting positions for the restoration design within the geometry of the preform body relative to the position of the preform stem. A method is further disclosed for generating machining instructions based on the selected nesting position to optimize machining for chair-side applications.

Abstract: A computer-implemented method of processing a digital dental impression includes determining one or more first digital surface regions visible from a first side of the digital dental impression along an occlusion axis and one or more second digital surface regions visible from a second side of the digital dental impression along the occlusion axis, segmenting the digital dental impression into one or more digital segments and determining the one or more digital segments as a first digital segment or a second digital segment based on the majority of digital surface regions in the one or more digital segments.

Abstract: A computer-implemented method and system of CT reconstruction can include receiving one or more CT projection images; performing smooth filtering on the one or more CT projection images to generate one or more smooth boundary filtered images; and back-projecting the one or more smooth boundary filtered images.

Abstract: A system and method of processing a CT scan includes receiving a plurality of radiographs and determining an axis of rotation per scan from the plurality of radiographs prior to CT reconstruction.

Abstract: A zirconia ceramic material for use in dental applications is provided comprising an yttria-stabilized zirconia material comprising from 4.5 mol % to 5.1 mol % yttria. Optionally, the zirconia ceramic has a coloring agent that may comprise one or more metals selected from terbium (Tb), chromium (Cr), erbium (Er), and cobalt (Co), and further, may, optionally, comprise alumina, which if present may be in an amount from 0 wt % to 0.25 wt %. The zirconia ceramic materials exhibit both enhanced translucency and a flexural strength of at least 800 MPa when fully sintered.

Abstract: A method is provided for shaping a custom anterior dental restoration from a preform, wherein the preform comprises a preform body and a preform stem. A method is further disclosed for generating one or more nesting positions for the restoration design within the geometry of the preform body relative to the position of the preform stem. A method is further disclosed for generating machining instructions based on the selected nesting position to optimize machining for chair-side applications.

Abstract: A method and system provide segmenting a digital tooth in a 3D digital model of dentition.

Abstract: Computer-implemented method and system automatically detects an out-of-view CT scan by receiving a voxel density file, determining a threshold iso-value of density between air density and a material density of one or more scanned objects in the voxel density file, and evaluating, using the threshold iso-value of density, one or more horizontal slices of the voxel density file to determine whether at least a portion of the one or more scanned objects is out of view.

Abstract: Methods and apparatuses can include generating computer 3D models of an object, by registering two or more scans of physical models of an object. The scans may be 3D scans registered by a curve-based registration process. A method can include generating a 3D model of a portion of a patient's oral anatomy that can be used in dental restoration design. Scanning workflows can include scanning physical models of an object to obtain a 3D model. A scanner can scan physical models of a patient's dentition to obtain scans used to generate a 3D model of a patient's dentition.

Abstract: Taking a digital implant or abutment level digital impression by means of intra-oral, computed tomography or other imaging method provides the restorative doctor and laboratory accurate and effective data for determining the implant position, angulation and locking feature orientation without a physical impression. Such data is correlated with a digital library to produce an output which enables design and fabrication of an accurate restorative device such as a prosthetic tooth or crown. In this way the time-consuming, costly and error prone mechanical replication of the relevant dental anatomy is obviated.

Abstract: A custom oral device is provided that fits on the maxillary or mandibular arch of a wearer. The oral device comprises a tray that corresponds with the shape and size of a wearer's oral anatomy. A soft liner is disposed within an occlusal channel of the tray having an upper surface that comprises an impression having features that correspond to at least a portion of the wearer's dentition and in which the wearer's teeth align. An apparatus and a method for making the custom oral device are provided.

Abstract: A computer-implemented method of generating a reduction coping includes receiving a digital model comprising a virtual preparation tooth, determining one or more virtual reduction regions on the virtual preparation tooth, and generating a virtual reduction coping comprising one or more exposed regions corresponding to the one or more virtual reduction regions. A method of generating a physical reduction coping includes receiving a 3D digital model of a virtual reduction coping and performing additive manufacturing to generate a physical reduction coping from the virtual reduction coping.

Abstract: A method for enhancing mechanical properties of sintered, zirconia ceramic bodies and zirconia ceramic dental restorations is provided. A porous or pre-sintered stage of a ceramic body may be treated with a tantalum-containing composition prior to sintering. Alternatively, zirconia ceramic powder may be coated with a tantalum-containing composition prior to forming a shaped ceramic body. After sintering, the resulting ceramic bodies have enhanced mechanical properties, such as greater fracture toughness, without a significant decrease in optical properties.

Abstract: Disclosed herein are example embodiments of methods and systems for identifying manufacturing defects of a manufactured dentition model. One of the methods for performing quality control comprises: determining whether the manufactured dentition model is a good or a defective product based on a statistical characteristic of a differences model. The differences model can be generated based on differences between a scanned 3D patient-dentition data and a scanned 3D manufactured-dentition data. The scanned 3D patient-dentition data can be generated using 3D data of a patient's dentition, and the scanned 3D manufactured-dentition data can be generated using 3D data of the manufactured dentition model. The manufactured dentition model can be a 3D printed model.

Abstract: A zirconia ceramic material for use in dental applications is provided comprising an yttria-stabilized zirconia material stabilized with 5 mol % yttria to 8 mol % yttria, and methods for making a sintered body from the ceramic material. The zirconia ceramic materials exhibit both enhanced translucency and a flexural strength of at least 300 MPa, or at least 500 MPa, when fully sintered.

Abstract: A dental device is described that comprises a monolithic support structure for use in implant-supported dental restoration applications for partially or fully edentulous patients. The monolithic support structure comprises a unitary support body with one or more teeth projections projecting from the support body, and at least one support region providing a framework for integrating discrete artificial teeth adjacent the teeth projections. An implant-supported dental device is also provided that comprises the monolithic support structure, one or more artificial teeth, and a gingival region comprised of a formable material that secures artificial teeth within the framework of the monolithic support structure.

Abstract: A method for enhancing optical properties of sintered, zirconia ceramic bodies and zirconia ceramic dental restorations is provided. The porous or pre-sintered stage of a ceramic body is treated with two different yttrium-containing compositions and sintered, resulting in sintered ceramic bodies having enhanced optical properties. The enhanced optical properties may be substantially permanent, remaining for the useful life of the sintered ceramic body.

Abstract: A ceramic body is provided that is suitable for use in dental applications to provide a natural aesthetic appearance. A colorized ceramic body is formed that has at least one color region and a color gradient region. A ceramic body is formed having at least two color regions and a color gradient that forms a transition region between two color regions. A method for making the colorized ceramic body includes unidirectional infiltration of a coloring composition into the ceramic body.

Abstract: A method and system receives a 3D digital dental model representing at least a portion of a patient's dentition, automatically determines a virtual dental preparation site in the 3D digital dental model using a first neural network, automatically generates a 3D digital dental prosthesis model in the 3D digital dental model using a second trained generative deep neural network and automatically routes the 3D digital dental model comprising the virtual 3D dental prosthesis model to a quality control (“QC”) user.

Abstract: A computer-implemented method and system of virtual dental restoration design automation includes: receiving a 3D virtual dental model of at least a portion of a patient's dentition, the 3D virtual dental model comprising at least one virtual preparation tooth, the virtual preparation tooth comprising a digital representation of a physical preparation tooth prepared by a dentist; performing an automated virtual restoration design using the 3D virtual dental model; displaying virtually to the dentist one or more physical preparation tooth issues detected while performing the automated virtual restoration design; and displaying virtually to the dentist a generated virtual restoration for one or more adjustments where no physical preparation tooth issues are detected while performing the automated virtual restoration design.