Patents Assigned to Japan Styrene Paper Corporation
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Patent number: 5281377Abstract: A foamed polyolefin sheet is formed by extruding a molten polyolefin resin, which contains a blowing agent, into a low-pressure zone through an annular die provided at an end of the extruder to form a foamed tubular body, bringing the foamed tubular body into contact with a peripheral surface of a cylindrical cooling device to cool the foamed tubular body and then slitting the thus-cooled foamed tubular body and then slitting the thus-cooled foamed tubular body in the direction of extrusion to open same. The cylindrical cooling device is divided into an upstream section and at least one other spaced downstream sections. The internal pressure of the foamed tubular body is increased to from about 5.times.10.sup.-4 to 3.times.10.sup.-2 kg/cm.sup.2 (G) between the die and the upstream section of the cylindrical cooling device and also between at least two adjacent sections of the cylindrical cooling device to apply tension to the foamed tubular body at the inner wall and prevent the formation of corrugations.Type: GrantFiled: October 13, 1992Date of Patent: January 25, 1994Assignee: Japan Styrene Paper CorporationInventors: Shoji Iwano, Kouichi Wakabayashi, Yoshihisa Ishihara
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Patent number: 5281119Abstract: An apparatus for the formation of a foamed polyolefin sheet provided with a cylindrical cooling device for cooling a foamed extruded tubular body at one end of an extruder, air outlets for increasing the internal pressure of the cooled foamed tubular body at a region between the extruder die and the upstream section of a cylindrical cooling device and between at least two adjacent sections of a cylindrical cooling device and a cutting blade for slitting the foamed tubular body enables the production of foamed polyolefin sheets with improved surface characteristics and strength.Type: GrantFiled: October 7, 1992Date of Patent: January 25, 1994Assignee: Japan Styrene Paper CorporationInventors: Shoji Iwano, Kouichi Wakabayashi, Yoshihisa Ishihara
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Patent number: 5015667Abstract: A method of forming pre-foamed beads of a polyethylene-base resin are disclosed. The polyethylene-base resin has been obtained by crosslinking a starting polyethylene-base resin having a density greater than 0.940 g/cm.sup.3 and the pre-foamed beads have a crosslinking degree of 10-45% gel content. The pre-foamed beads can provide a molded articles having excellent rigidity and dimensional accuracy and showing superb dimensional stability under heat.Type: GrantFiled: November 2, 1988Date of Patent: May 14, 1991Assignee: Japan Styrene Paper CorporationInventors: Shohei Yoshimura, Hideki Kuwabara, Toru Yamaguchi
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Pre-foamed particles of uncrosslinked, linear low-density polyethylene and production method thereof
Patent number: 4948817Abstract: Pre-formed particles of an uncrosslinked, linear low-density polyethylene have a crystalline structure characterized in that two endothermic peaks appear on a DSC curve obtained by differential scanning calorimetry of the pre-foamed particles (said DSC curve having been obtained by heating 1-5 mg of the pre-foamed particles to 220.degree. C. at a rate of 10.degree. C./min by a differential scanning calorimeter) and the energy at the endothermic peak on the higher-temperature side is 5 J/g or more. A process for the production of the pre-foamed particles of the uncrosslinked, linear low-density polyethylene is also disclosed.Type: GrantFiled: June 8, 1988Date of Patent: August 14, 1990Assignee: Japan Styrene Paper CorporationInventors: Hideki Kuwabara, Masahiro Hashiba, Masato Naito -
Patent number: 4889671Abstract: Prefoamed particles of a polyolefin resin are produced by dispersing starting particles of the polyolefin resin, which contains a volatile foaming agent, in a dispersant in a pressure vessel, heating the resultant dispersion to a temperature of at least the softening point of the starting particles in said pressure vessel and then opening the vessel at one end thereof so as to release the starting particles and dispersant into an atmosphere of a pressure lower than the internal pressure of the vessel. The release of the starting particles and dispersant is performed while feeding a heating liquid.Type: GrantFiled: May 11, 1988Date of Patent: December 26, 1989Assignee: Japan Styrene Paper CorporationInventors: Hiroyuki Akiyama, Susumu Izawa, Hideki Kuwabara, Toru Yamaguchi
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Patent number: 4840973Abstract: Prefoamed particles consisting essentially of an ethylene/propylene random copolymer, wherein said prefoamed particles are obtained by foaming particles of an ethylene/propylene random copolymer containing 1 to 4% by weight of random-copolymerized ethylene at a temperature in the range of from Tm - 15.degree. C. to Tm - 5.degree. C. (in which Tm is a temperature at which to terminate melting of the copolymer) and within the range of 141.degree. to 151.degree. C., and wherein said prefoamed particles have a crystal structure characterized in that in a DSC curve obtained by heating 1 to 3 mg of the copolymer prefoamed particles to 220.degree. C. at a heating rate of 10.degree. C./min. with a differential scanning calorimeter, there appear a peak (characteristic peak) characteristic of the copolymer and another peak (high temperature peak) at a higher temperature than a temperature at which the characteristic peak appears.Type: GrantFiled: August 7, 1987Date of Patent: June 20, 1989Assignee: Japan Styrene Paper CorporationInventors: Hideki Kuwabara, Shohei Yoshimura
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Patent number: 4822542Abstract: This invention relates to a method and apparatus for improving not only the quality of the production of molded foamable thermoplastic resin particles converted into fusion-bonded materials but also the output by protecting the resin from atmospheric pressure by pressurizing the particles and heating the particles to soften the same.Type: GrantFiled: July 23, 1987Date of Patent: April 18, 1989Assignee: Japan Styrene Paper CorporationInventors: Hedeki Kuwabara, Atusi Kitagawa, Masato Kanbe
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Patent number: 4806293Abstract: Method of producing a molded article of a foamed thermoplastic resin. A molten mass of an expandable thermoplastic resin is accumulated in an accumulator while it is prevented from foaming. A predetermined quantity of the accumulated thermoplastic resin is ejected rapidly from the accumulator into the atmosphere so that the thermoplastic resin commences foaming. The ejected thermoplastic resin is placed in a mold cavity before the foaming expansion has been completed and is compressed. The expansion and molding of the ejected thermoplastic resin is completed in the mold while controlling the compression pressure to obtain a foamed molded article.Type: GrantFiled: April 10, 1987Date of Patent: February 21, 1989Assignee: Japan Styrene Paper CorporationInventors: Hiroyuki Akiyama, Yoshimi Sudo, Masahiko Kishida, Mitsuru Nishida
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Patent number: 4777000Abstract: An expansion-molded article of a polypropylene resin is produced by filling pre-foamed particles of the polypropylene resin, which have a crystalline structure featuring an inherent peak inherent to the polypropylene resin and a high-temperature peak on the temperature side higher than the temperature corresponding to the inherent peak on a DSC curve obtained by differential scanning calorimetry of the pre-foamed particles and a bulk density of 0.04 g/cm.sup.3 or higher and require melting energy of 8-12 J/g at the high-temperature peak, in a mold without applying any pretreatment to the pre-foamed particles to build up an internal pressure therein, and then heating the pre-foamed particles, whereby the pre-foamed particles are caused to expand into the expansion-molded article conforming with the mold. The pre-foamed particles may alternatively have a bulk density lower than 0.04 g/cm.sup.3 and require melting energy of at least 8 J/g.Type: GrantFiled: November 25, 1986Date of Patent: October 11, 1988Assignee: Japan Styrene Paper CorporationInventors: Hideki Kuwabara, Masato Kanbe
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Patent number: 4756948Abstract: A core material for an automobile bumper is disclosed, which includes an elongated body of a foamed polyolefin resin provided with a plurality of depressed portions in front and/or rear surfaces thereof, and structural members disposed within at least part of said depressed portions. The structural members are formed of a synthetic resin and have a bulk density of 0.2-3.5 g/cm.sup.3.Type: GrantFiled: July 21, 1987Date of Patent: July 12, 1988Assignee: Japan Styrene Paper CorporationInventors: Hiroyuki Kuramochi, Hiroki Kuranari, Toru Yamaguchi, Hisao Tetsuka, Hideto Nakatsuka, Shingo Takahashi
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Patent number: 4711287Abstract: A consumable pattern of an expanded polyolefin resin and a bulk density of 0.025-0.012 g/cm.sup.3 is embedded in a mold body, a gating system leading to the pattern is formed in the mold body, and molten metal is poured into the gating system to volatilize and replace the pattern. The polyolefin resin is selected from noncrosslinked polypropylene resins, crosslinked polypropylene resins, crosslinked high-density polyethylene and mixtures thereof.Type: GrantFiled: February 19, 1986Date of Patent: December 8, 1987Assignees: Mitsubishi Jukogyo Kabushiki Kaisha, Japan Styrene Paper CorporationInventors: Hideki Kuwabara, Masato Naito, Teishiro Watanabe, Tadatsugu Hamada
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Patent number: 4707569Abstract: A multi-conductor cable such as an electrical power cable, a signal-transmission cable or optical fiber cable, including a core made of a plurality of insulated conductors, a sheath surrounding the core, and a plurality of foamed plastic string fillers which fill the void space between the core and the sheath and between the insulated conductors.Type: GrantFiled: May 23, 1986Date of Patent: November 17, 1987Assignee: Japan Styrene Paper CorporationInventors: Shohei Yoshimura, Shigeki Fujimura, Itaru Sakamoto
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Patent number: 4692507Abstract: Propylene-base random copolymer particles suitable for use in the production of pre-foamed particles are obtained by heating starting copolymer particles of ethylene-propylene random copolymer to the crystallization temperature thereof and then quenching them in a medium at a temperature of (the crystallization temperature-30.degree. C.) or lower. Pre-foamed particles produced using the copolymer particles contain large cells are columnar in shape with an average diameter D of 1.7 mm or less and an L/D.gtoreq.1. They can thus provide foamed moldings which are substantially free of shrinkage and have good flexibility.Type: GrantFiled: April 16, 1986Date of Patent: September 8, 1987Assignee: Japan Styrene Paper CorporationInventors: Hiroyuki Akiyama, Susumu Izawa, Hideki Kuwabara
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Patent number: 4676939Abstract: A process for the production of expanded particles, which comprises providing an aqueous dispersion containing expandable particles which are formed of a polypropylene resin and which contain a blowing agent and an expansion aid and maintained at a temperature higher than the softening point of the resin and under a pressurized condition, and subjecting the dispersion to a lower pressure so that the expandable particles are expanded. The expansion aid is organic or inorganic solids having a particle size of 0.1 to 150 .mu.m and a melting point higher than the temperature at which the expansion of the expandable particles is performed and serves to improve the expansion ratio.Type: GrantFiled: June 7, 1985Date of Patent: June 30, 1987Assignee: Japan Styrene Paper CorporationInventor: Hideki Kuwabara
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Patent number: 4674976Abstract: A sheet of a cross-linkable and foamable polyolefin resin is thermally treated on an endless conveyor belt formed of a plain weave wire net. A plurality of parallel, spaced apart rolls are disposed in a direction perpendicular to the direction in which the conveyor belt runs for supporting engagement and rolling contact with the conveyor belt to maintain the flatness of the conveyor belt. The belt is supported to prevent lateral and vertical displacement.Type: GrantFiled: January 10, 1986Date of Patent: June 23, 1987Assignee: Japan Styrene Paper CorporationInventors: Junsuke Naohara, Toshiki Horie, Toru Kino
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Patent number: 4657937Abstract: An energy absorber suitable for use as a bumper core or the like is formed of an expansion-molded article of prefoamed particles. The prefoamed particles use, as the base resin thereof, a resin obtained by impregnating high-density polyethylene with an aromatic vinyl monomer and polymerizing the monomer. The absorber has a density (.rho.) of 0.015-0.15 g/cm.sup.3 and satisfies the following relation:E.sub.20 /.rho..gtoreq.45 kg.multidot.cm/gwherein E.sub.20 (kg.multidot.cm/cm.sup.3) means the quantity of energy absorbed upon 70% compression at 20.degree. C. and .rho. has the same meaning as defined above.Type: GrantFiled: January 30, 1986Date of Patent: April 14, 1987Assignee: Japan Styrene Paper CorporationInventors: Hideki Kuwabara, Masato Naito
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Patent number: 4656197Abstract: Pre-foamed particles are formed of a polyethylene resin obtained by crosslinking a linear super-low density polyethylene having a density of 0.880-0.914 g/cm.sup.3 and a melt flow rate of 0.01-10 g/10 minutes. The gel content of the pre-foamed particles is 0.06-45%.Type: GrantFiled: August 20, 1986Date of Patent: April 7, 1987Assignee: Japan Styrene Paper CorporationInventors: Shohei Yoshimura, Toru Yamaguchi, Masahiro Hashiba, Masato Kanbe
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Patent number: 4649001Abstract: In a process for producing a polyethylene extruded foam, which comprises melting and kneading a composition of a polyethylene-based resin containing a foaming agent and extrusion-foaming it, a linear low-density polyethylene having a broadness of molecular weight distribution is used as the polyethylene-based resin. The linear low-density polyethylene used has a density of 0.920 to 0.940 g/cm.sup.3, a melt flow rate of 0.3 to 10 g/10 min's and a relationship Mw/Mw.gtoreq.4 between a weight average molecular weight and a number average molecular weight.Type: GrantFiled: April 16, 1985Date of Patent: March 10, 1987Assignee: Japan Styrene Paper CorporationInventors: Hisao Nakamura, Shoji Iwano
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Patent number: 4617323Abstract: Prefoamed crosslinked propylene-type resin particles prepared by using as a base resin a propylene random copolymer whose amount of heat of crystallization determined by a DSC method is 19 to 10 cal/g. The prefoamed particles have a gel fraction of 1 to 65%. Also provided is a molded article of a crosslinked propylene-type resin which is a fused aggregate of the aforesaid prefoamed particles in which the number of cells, N per mm.sup.2, and the density, d (g/cm.sup.3), have the relation represented by the expression 2<N.sup.1/2 /d.sup.1/3 <45.Type: GrantFiled: February 12, 1985Date of Patent: October 14, 1986Assignee: Japan Styrene Paper CorporationInventors: Hideki Kuwabara, Yoshimi Sudo, Atusi Kitagawa
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Patent number: RE32780Abstract: For use in an automobile bumper, a core material composed of a molded article of prefoamed polyolefin resin particles. The core material has a density of 0.05 to 0.15 g/cm.sup.3 and the relation represented by the following expressionE.sub.20/.rho. .gtoreq.20 kg-cm/gwherein E.sub.20 is the amount of energy absorption (kg-cm/cm.sup.3) when the core material is compressed to 50% at 20.degree. C., and .rho. is the density (g/cm.sup.3) of the core material.Type: GrantFiled: September 17, 1987Date of Patent: November 8, 1988Assignee: Japan Styrene Paper CorporationInventors: Shohei Yoshimura, Akira Adachi