Patents Assigned to JFE Steel Corporation
  • Patent number: 11959177
    Abstract: A component comprising a core part and a surface layer is provided. The core part contains C: 0.01%? and <0.20%, Si: ?1.0%, Mn: 1.5%? and ?3.0%, P: 0.02% or less, S: ?0.06%, Cr: 0.30%? and ?3.0%, Mo: 0.005%? and ?0.40%, V: 0.02%? and ?0.5%, Nb: 0.003%? and ?0.20%, Al: 0.010%? and ?2.0%, Ti: 0.005%< and <0.025%, N: ?0.0200%, Sb: 0.0005%? and ?0.02%, and the balance consisting of Fe and incidental impurities; and a steel microstructure that contains bainite phase in an area ratio of more than 50%. The surface layer has high nitrogen and carbon contents relative to the chemical composition of the core part.
    Type: Grant
    Filed: December 1, 2020
    Date of Patent: April 16, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Masayuki Kasai, Takashi Iwamoto, Kunikazu Tomita
  • Patent number: 11958123
    Abstract: A resistance spot welding method includes: performing test welding; and performing actual welding after the test welding, wherein in subsequent current passage in the test welding, current passage is performed by constant current control under a condition: 0.5 ? Vtp/Vtm ? 2.0 when tc<800 ms; 0.5?0.3·(tc?800)/800 ? Vtp/Vtm ? 2.0?0.5·(tc?800)/800 when 800 ms ? tc<1600 ms; and 0.2 ? Vtp/Vtm ? 1.5 when tc ? 1600 ms, and wherein in main current passage in the actual welding, adaptive control welding is performed, and in subsequent current passage in the actual welding, current passage is performed by constant current control under a condition: 0.8·Itp ? Imp ? 1.2·Itp.
    Type: Grant
    Filed: June 17, 2019
    Date of Patent: April 16, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Chikaumi Sawanishi, Hiroshi Matsuda, Rinsei Ikeda
  • Publication number: 20240118032
    Abstract: To directly and clearly observe the state inside a melting chamber in an electric furnace, a video-device-equipped electric furnace comprises: a melting chamber; a preheating chamber; and a video device to observe an inside of the melting chamber. The video device includes: a relay lens; an inner tube containing the relay lens and having an outer diameter of 100 mm or less; an outer tube containing the inner tube; and an imaging device located at an axial end of the relay lens on a furnace outside. The video device is provided through a hole in a furnace wall or lid so that the relay lens is located 300 mm to 3500 mm away from a highest molten iron interface in a vertically upward direction and the imaging device is located 300 mm or more away from an inner wall of the furnace wall or lid in a furnace outward direction.
    Type: Application
    Filed: January 27, 2022
    Publication date: April 11, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Koichi TSUTSUMI, Yoshihiro MIWA, Goro OKUYAMA, Katsutoshi ENDO, Shunichi KAWANAMI
  • Publication number: 20240118029
    Abstract: A molten material liquid level detection method that can detect a liquid level of molten material from a residual amount of the molten material with high accuracy and a method for operating a vertical furnace by using the detection method. The molten material liquid level detection method detects a liquid level of molten material remaining in a bottom portion of a vertical furnace after end of discharge of a molten material. The molten material liquid level detection method includes calculating a void fraction of the solid-filled structure, and detecting a liquid level of the molten material after the end of the discharge by using the calculated void fraction and a residual amount of the molten material after the end of the discharge.
    Type: Application
    Filed: January 13, 2022
    Publication date: April 11, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuki KAWASHIRI, Tetsuya YAMAMOTO, Kazuhira ICHIKAWA, Taihei NOUCHI
  • Publication number: 20240117517
    Abstract: Disclosed is an Fe-based electroplated steel sheet including: a Si-containing cold-rolled steel sheet containing Si in an amount of 0.1 mass % or more and 3.0 mass % or less; and an Fe-based electroplating layer formed on at least one surface of the Si-containing cold-rolled steel sheet with a coating weight per surface of 5.0 g/m2 or more, in which in an intensity profile measured by glow discharge optical emission spectrometry, a peak of emission intensity at wavelengths indicating Si is detected within a range from a surface of the Fe-based electroplating layer to more than 0.2 ?m in a thickness direction and not more than a thickness of the Fe-based electroplating layer, and an average value of C concentration in a region ranging from 10 ?m to 20 ?m in the thickness direction from the surface of the Fe-based electroplating layer is 0.10 mass % or less.
    Type: Application
    Filed: November 5, 2021
    Publication date: April 11, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke YAMAMOTO, Katsutoshi TAKASHIMA, Yusuke OKUMURA, Tomomi KANAZAWA, Katsuya HOSHINO, Takashi KAWANO, Takako YAMASHITA, Hiroshi MATSUDA, Yoichi MAKIMIZU
  • Publication number: 20240110850
    Abstract: An abnormality determination model generating device generates an abnormality determination model for determining an abnormality of a facility performing a predetermined operation, and includes: a time-series signal clipping unit configured to clip K times from one or more time-series signals indicating an operation state of the facility during normal operation of the facility; and an abnormality determination model generating unit configured to generate the abnormality determination model from the time-series signals during the normal operation clipped out by the time-series signal clipping unit, wherein the abnormality determination model generating unit is configured to clip L items per one time of clipping from the time-series signals during the normal operation clipped by the time-series signal clipping unit and configures an L-dimensional vector including L variables.
    Type: Application
    Filed: October 4, 2021
    Publication date: April 4, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Takehide HIRATA, Kei SHOMURA
  • Publication number: 20240109757
    Abstract: A method for generating a cargo handling transport path for transporting suspended cargo suspended from arm tip portion of crane arm from an optional cargo handling initial position to an optional cargo handling target position by swinging movement of the crane arm, and the method includes: calculating the cargo handling transport path and a cargo handling transport velocity for transporting the suspended cargo in a straight line track as viewed from at least the vertical direction in at least a part of the cargo handling transport path based on the cargo handling initial position, the cargo handling target position, the range of the arm minimum swinging circle of the crane arm, the upper limit swinging angular velocity of the crane arm, the upper limit swinging angular acceleration of the crane arm, the upper limit luffing velocity of the crane arm, and the upper limit luffing acceleration of the crane arm.
    Type: Application
    Filed: August 23, 2021
    Publication date: April 4, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuki TAKAKI, Yusuke YOSHINARI, Osamu YAMAGUCHI
  • Publication number: 20240110264
    Abstract: A high-strength cold-rolled steel sheet has a chemical composition containing C: 0.150 to 0.350 mass %, Si: 0.80 to 3.00 mass %, Mn: 1.50 to 3.50 mass %, P: 0.100 mass % or less, S: 0.0200 mass % or less, Al: 0.100 mass % or less, N: 0.0100 mass % or less, and O: 0.0100 mass % or less, with a remaining part consisting of Fe and impurities. The amount of diffusible hydrogen is 0.50 mass ppm or less, the area ratio of tempered martensite and bainite is 55 to 95%, the area ratio of retained austenite is 5 to 30%, a prior austenite grain has an average circle equivalent diameter of 15.0 ?m or less, and the ratio b/a is 0.80 or less, where a circumferential length of the prior austenite grain is a, and a circumferential length of a portion of the prior austenite grain having a carbon concentration of 0.6 mass % or more is b.
    Type: Application
    Filed: March 2, 2022
    Publication date: April 4, 2024
    Applicant: JFE Steel Corporation
    Inventors: Lingling Yang, Yuki Toji, Ryohei Morimoto, Katsutoshi Takashima
  • Patent number: 11946121
    Abstract: Provided are a steel sheet for battery outer tube cans, which is used for an aftergilding method and is suppressed in the occurrence of scratches, and which enables the achievement of a battery outer tube can that has excellent corrosion resistance and buckling resistance; and a battery outer tube can and a battery, each of which uses this steel sheet for battery outer tube cans. This steel sheet for battery outer tube cans has an Fe—Ni diffusion layer on both surface layers of a steel sheet; the Nb content in the steel sheet is from 0.010% by mass to 0.050% by mass (inclusive); and the adhesion amount of the Fe—Ni diffusion layer per one surface of the steel sheet is from 50 mg/m2 to 500 mg/m2 (inclusive) in terms of Ni.
    Type: Grant
    Filed: July 18, 2018
    Date of Patent: April 2, 2024
    Assignee: JFE Steel Corporation
    Inventors: Mikito Suto, Yoichiro Yamanaka, Kiyoshi Tachibana
  • Patent number: 11946828
    Abstract: A side crash test apparatus uses a crash test structure including a center pillar, a roof-rail simulated part, and a rocker simulated part, and includes: a striker; a roof rail support; and a rocker support. The rocker support includes a rocker-rotation braking mechanism configured to restrain translation of the rocker simulated part, and support the rocker simulated part to be rotatable about an axis thereof and allow braking of the rotation. The rocker-rotation braking mechanism includes a rocker-rotation support member configured to rotate about the axis together with the rocker simulated part, a rocker-rotation shaft support configured to support a rotation center of the rocker-rotation support member, a rocker-rotation braking plate extended by rotation of the rocker-rotation support member while braking the rotation when the striker crashes into the center pillar, and a rocker rotation braking plate fixed portion configured to fix another end side of the rocker-rotation braking plate.
    Type: Grant
    Filed: February 14, 2020
    Date of Patent: April 2, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Hideaki Kobiki, Kentaro Sato, Tsuyoshi Shiozaki
  • Patent number: 11946112
    Abstract: A high-strength steel sheet of the present invention has a specific chemical composition. Furthermore, in the steel sheet, a degree of Mn segregation in a specific region is 1.5 or less; a maximum P concentration in a specific region is 0.08 mass % or less; in a specific region, at least one specific MnS particle group is present, the number of specific MnS particle groups is 2.0 or fewer per 1 mm2, and the number of specific oxide-based inclusions is 8 or fewer per 1 mm2; of all oxide-based inclusions, oxide-based inclusions having a specific composition are present in a number ratio of 80% or greater; the microstructure includes, in terms of a volume fraction, 30 to 95% martensite, 5 to 70% ferrite phase, less than 30% (and 0% or greater) bainite, and less than 2.0% (and 0% or greater) austenite phase; and a tensile strength is 980 MPa or greater.
    Type: Grant
    Filed: August 22, 2019
    Date of Patent: April 2, 2024
    Assignee: JFE Steel Corporation
    Inventors: Yoshihiko Ono, Yuma Honda, Shimpei Yoshioka, Koichi Taniguchi, Hiroshi Matsuda, Takeshi Murai, Nobuyuki Nakamura
  • Patent number: 11946119
    Abstract: Provided is a powder mixture for powder metallurgy that has excellent fluidity, can be ejected from a green compacting die with little force, and can suppress die galling in forming. The powder mixture comprises: a raw material powder; a copper powder; a binder; a graphite powder; and carbon black. The raw material powder contains an iron-based powder in an amount of 90 mass % or more with respect to the raw material powder. An average particle size of the graphite powder is less than 5 ?m. Additive amounts of the binder, the graphite powder, the copper powder, and the carbon black are in specific ranges. A surface of the raw material powder is coated with at least part of the binder. A surface of the binder is coated with at least part of the graphite powder, at least part of the copper powder, and at least part of the carbon black.
    Type: Grant
    Filed: April 22, 2019
    Date of Patent: April 2, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Masato Oya, Shigeru Unami
  • Patent number: 11946111
    Abstract: A steel sheet is provided, having a tensile strength of 590 MPa or more, a particular composition and a steel structure that contains, in terms of area fraction, particular amounts of ferrite and martensite, in which the ferrite average crystal grain size is 20 ?m or less, the martensite average size is 15 ?m or less, the ratio of the average crystal grain size of the ferrite to the average size of the martensite (ferrite average crystal grain size/martensite average size) is 0.5 to 10.0, the ratio of the hardness of the martensite to the hardness of the ferrite (martensite hardness/ferrite hardness) is 1.0 or more and 5.0 or less, and, in the texture of the ferrite, the inverse intensity ratio of ?-fiber to the ?-fiber is 0.8 or more and 7.0 or less.
    Type: Grant
    Filed: March 7, 2017
    Date of Patent: April 2, 2024
    Assignee: JFE Steel Corporation
    Inventors: Hidekazu Minami, Yoshimasa Funakawa, Shinjiro Kaneko
  • Patent number: 11945020
    Abstract: A metal pipe having an outer diameter of 150 mm to 3,000 mm and a wall thickness of 2 mm to 50 mm, and a method for manufacturing the same. The method includes a pipe-end-portion expansion step of expanding pipe end portions that are located at both ends of a mother pipe and an internal pressure application step that is performed after the pipe-end-portion expansion step and in which the mother pipe is expanded by applying an internal pressure, p, to the entire interior of the mother pipe until the internal pressure, p (MPa), that corresponds to changes in an axial compression amount s (mm), the axial compression amount, s, representing an amount of compression in a pipe axial direction against pipe extreme ends which are the both ends of the mother pipe, becomes a preset maximum internal pressure pmax (MPa), and p and s satisfy a specified formula.
    Type: Grant
    Filed: February 21, 2020
    Date of Patent: April 2, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Akihide Matsumoto, Atsushi Matsumoto, Shinsuke Ide, Takatoshi Okabe
  • Patent number: 11945028
    Abstract: A mold powder which prevents surface defects from occurring on a surface of a cast slab of Al-containing hypo-peritectic steel having Al: 0.2% to 2.0%, by mass %, and, in a hypo-peritectic region, C: 0.08% to 0.17%, by mass %. The mold powder includes CaO, SiO2, Na2O, Li2O, F, and C. Li2O/Na2O is 0.6 or more, 1.0+0.05×Al?CaO/SiO2?2.0?0.35×Al, 10<Li2O+0.5×Na2O+0.8×F<20, and 1.00?F/(Li2O+0.5×Na2O+1.46)?1.24 are satisfied where Al is content by mass % of molten steel, and respective contents of the remaining elements are by mass %. A viscosity of the mold powder at 1,300° C. is in a range of 0.05 Pa·s to 0.20 Pa·s, and a crystallization temperature of the mold powder is in a range of 1,100° C. to 1,250° C.
    Type: Grant
    Filed: June 3, 2020
    Date of Patent: April 2, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Kenji Tsuzumi, Hideya Masaki
  • Patent number: 11946123
    Abstract: Provided is a method of easily producing a non-oriented electrical steel sheet that contains substantially no Al and contains large amounts of Si and Mn and has low iron loss, comprising hot rolling a slab having a specified chemical composition to obtain a hot-rolled sheet; coiling the hot-rolled sheet; cold rolling the hot-rolled sheet once or twice with intermediate annealing being performed therebetween, to obtain a cold-rolled sheet; and subjecting the cold-rolled sheet to final annealing, wherein the hot-rolled sheet after the hot rolling is cooled at an average cooling rate from 800° C. to 650° C. of 30° C./s or more, and thereafter the coiling is performed at 650° C. or less.
    Type: Grant
    Filed: April 7, 2023
    Date of Patent: April 2, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Masanori Uesaka, Yoshiaki Zaizen, Tomoyuki Okubo, Hiroaki Nakajima, Yoshihiko Oda
  • Publication number: 20240105384
    Abstract: A method for forming a film on a surface of a steel sheet includes applying a treatment solution for forming a film containing a fibrous material to the surface of the steel sheet by using a coater under a condition in which a difference between a speed of the steel sheet and a speed of an applicator of the coater is 1.0 m/min or more, inclining the surface of the steel sheet, to which the treatment solution for forming a film has been applied, at an angle of 10° or more with respect to a horizontal plane until drying is started, and thereafter drying the steel sheet.
    Type: Application
    Filed: September 16, 2020
    Publication date: March 28, 2024
    Applicant: JFE Steel Corporation
    Inventors: Takashi Terashima, Karin Kokufu, Makoto Watanabe, Toshito Takamiya
  • Publication number: 20240102125
    Abstract: A cooling water temperature control method, includes: calculating thickness of a water film remaining on a steel sheet; calculating a change in the thickness of the water film; calculating a change in temperature of the steel sheet; calculating a steel sheet temperature on an exit side of a draining roll at which a position where the thickness of the water film on the steel sheet becomes zero coincides with an exit side position of a drying equipment, and setting the calculated temperature to a lower limit value; calculating a steel sheet temperature on the exit side of the draining roll at which the steel sheet temperature on the entrance side of coating equipment coincides with a predetermined temperature and setting the calculated temperature to an upper limit value; and controlling the temperature of cooling water within a range of the lower limit value and the upper limit value.
    Type: Application
    Filed: December 27, 2021
    Publication date: March 28, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Masaki HIRAI, Yusuke OTA, Ichiro TANOKUCHI
  • Publication number: 20240102737
    Abstract: To clearly observe the inside of a furnace where an object is heated by a burner. The burner includes: a lens; an imaging device; and a multiple pipe structure including: an inner pipe that surrounds the lens; an outer pipe that surrounds the inner pipe, separated from the inner pipe by a lens coolant passage; a gaseous fuel pipe radially outward of the outer pipe and operable to inject gaseous fuel; a combustion-supporting gas pipe radially outward of the outer pipe and operable to inject combustion-supporting gas; and a cooling pipe outermost in the multiple pipe structure that surrounds the gaseous fuel pipe and the combustion-supporting gas pipe.
    Type: Application
    Filed: January 27, 2022
    Publication date: March 28, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshihiro MIWA, Koichi TSUTSUMI, Goro OKUYAMA
  • Publication number: 20240101396
    Abstract: A method for using a lifting magnet and a lifting magnet. The lifting magnet includes a plurality of electromagnet coils that are each independently ON/OFF-controllable and voltage-controllable, and a magnetic pole that is excited by application of a voltage to the electromagnet coils. An electromagnet coil to be used for lifting steel plates is determined based on a total thickness of the steel plates to be lifted. An amount of passing magnetic flux ?r in the magnetic pole in a case where magnetic flux passes through only the steel plates to be lifted when the electromagnet coil is used is calculated. An application voltage to be applied to the electromagnet coil used for lifting the steel plates is determined based on the amount of passing magnetic flux ?r. The application voltage is applied to the electromagnet coil.
    Type: Application
    Filed: December 15, 2021
    Publication date: March 28, 2024
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuki TAKAKI, Yusaku TAKEMURA, Atsushi KURIMOTO, Ayaka KAWAI