Patents Assigned to John Lysaght
  • Patent number: 6130273
    Abstract: The present invention discloses solventless composition suitable for application as a hot melt to a substrate, said composition comprising a mixture or alloy of resins, selected such that the averaged glass transition temperature (Tg) of the combined unreacted resins is greater than -30.degree. and less than +60.degree. C. The melt viscosity of the unreacted resins are selected so that the combined resin mix has a melt viscosity of from about 0.05 to 25 Poise when measured at 180.degree. C. and at a shear rate of 10,000 Hz.
    Type: Grant
    Filed: March 29, 1994
    Date of Patent: October 10, 2000
    Assignees: Taubmans Proprietary Limited, John Lysaght (Australia) Limited
    Inventors: Roger Owen Edwards, Gregory Ian Foster, Kevin Hilton Green, Garry Michael McKay
  • Patent number: 5407697
    Abstract: A method of continuously painting one side of a moving substrate metal strip (1) utilizing a thermosetting polymer based paint composition comprises pre-heating the strip in a pre-heat furnace (2) to a pre-heat temperature above the glass transition temperature of the paint composition, driving a solid block (8) of the paint composition into collision with the strip at a predetermined block speed to cause liquid paint to be melted from the block and applied to the strip at a precisely controlled deposition rate. The deposit, which for thin paint coats is discontinuous, is then spread over the surface of the strip by a pressure roll (14) and emerges therefrom as a smooth coat of wet paint. A bead of liquid paint (17) builds up on the strip on the up stream side of the pressure roll and the block speed may be adjusted in response to the bead size. The emergent strip then travels through a paint curing furnace (5) and a bath (6) to complete the process.
    Type: Grant
    Filed: July 7, 1993
    Date of Patent: April 18, 1995
    Assignees: John Lysaght Limited, Taubmans Proprietary Limited
    Inventors: Udo W. Buecher, Trevor J. Horton
  • Patent number: 5375957
    Abstract: An impact drivable fastener, suitable for fastening sheet metal articles, includes a shank extending from a tip (10) at one end, which tip is adapted to be driven through a metal sheet, and a head (10) at the other end. A large pitch multi-start thread formation (11), including ribs separated by flutes, is formed on a part of the shank. The depth of the flutes and the height of the ribs increases uniformly from zero at the starting end of the formation nearer to the tip to maximum values at a position adjacent the head.
    Type: Grant
    Filed: September 28, 1993
    Date of Patent: December 27, 1994
    Assignee: John Lysaght (Australia) Limited
    Inventor: Brad F. Golledge
  • Patent number: 5360641
    Abstract: A jet stripping apparatus comprises a stripping nozzle positioned to direct a stripping gas jet stream (11) against each side of a steel strip (7) emerging from a bath (8) of molten zinc or aluminium/zinc alloy with a layer (9) of bath material thereon, means to supply gas to said stripping nozzle at a pressure sufficient to liberate a relatively strong stripping jet stream (11) therefrom, and surface modifying means spaced closely below said stripping nozzle effective to smooth the surface of said layer (9) prior to it reaching the stripping jet stream (11). Said surface modifying means preferably comprise a smoothing nozzle positioned to direct a relatively weak surface modifying gas jet stream (18) against the layer (9) that is effective to smooth the layer but not to substantially affect the quantity of material passing it.
    Type: Grant
    Filed: April 2, 1993
    Date of Patent: November 1, 1994
    Assignee: John Lysaght (Australia) Limited
    Inventor: Cat V. Tu
  • Patent number: 5345994
    Abstract: Method and apparatus for casting metal strip in which molten metal is introduced between a pair of parallel casting rollers via a tundish and a metal delivery nozzle. Casting rollers are cooled so that shells solidify on the moving roller surfaces and are brought together at the nip between them to produce a solidified strip product at the roller outlet. The delivery nozzle comprises an elongate trough to receive molten metal and an outlet slot extending longitudinally along the bottom of the trough. The floor of the delivery nozzle is formed with an upwardly facing channel extending longitudinally of the trough in side by side relationship with the outlet slot. The channel merges smoothly at one of its sides with a side wall of the trough and rises at the other side above the root of the channel to the outlet slot.
    Type: Grant
    Filed: February 17, 1993
    Date of Patent: September 13, 1994
    Assignees: Ishikawajima-Harima Heavy Industries Company Limited, John Lysaght (Australia) Limited
    Inventors: Heiji Kato, John Freeman
  • Patent number: 5335872
    Abstract: A protective core for protecting the internal surface of a coil of strip material comprises, a cylindrical wall (5) formed from sheets (7, 9) of plastic material separated by webs (11) moulded integrally with the sheets to form tubular cavities extending transversely to the longitudinal axis of the core. The wall 5 is formed so that at least one of the surfaces of the wall (5) has surface irregularities (19, 21) which selectively reduce the thickness of the wall (5) compared to adjacent regions of the wall so that the wall (5) is sufficiently flexible to be folded to a collapsed form and held in that position without permanently damaging the wall (5) so that the wall (5) returns resiliently to its original cylindrical form when unfolded from the collapsed form.
    Type: Grant
    Filed: July 10, 1992
    Date of Patent: August 9, 1994
    Assignee: John Lysaght (Australia) Limited
    Inventor: William R. Clubbs
  • Patent number: 5327695
    Abstract: A first structural frame member (11) has two tabs (15) projecting from one end and may be secured to a second structural frame member (21) having two slots (25) piercing it intermediate its ends by insertion of the tabs through the respective slots N"Z and subsequent deformation of the tabs to prevent their withdrawal from the slots. Each tab tapers from a tab base (15A) to a tab tip (15B) which is narrower than the tab base, and each slot is defined by two opposed, short, end faces (26) and two opposed, elongate "Z side faces, said side faces comprising opposed center parts (27), each at least as long as the width of the tab tip, and opposed flanking parts (28) on either side of the center parts extending from the center parts to the respective end faces.
    Type: Grant
    Filed: July 29, 1991
    Date of Patent: July 12, 1994
    Assignee: John Lysaght (Australia) Limited
    Inventor: Michael H. Kelly
  • Patent number: 5307861
    Abstract: A roll cleaning brush (21) for application to a rotating roll (12) includes an elongate brush element holder (24), a plurality of brush elements (25) each including a brush element base (26) and brush bristles (27) projecting from the base (26). Brush elements (25) are held by the brush element holder (24) in an array extending along the holder so that the bristles (27) form a substantially continuous brush tip for application to a roll to be cleaned but so that the brush elements are independently movable transversely of the holder to allow the tip to vary in shape to conform to the roll surface to be cleaned. Brush element holder (24) is formed with a longitudinally extending open mouthed channel (28), and brush element bases (26) are captive within the channel such that the bristles project from the mouth of the channel but are movable toward and away from the open mouth of the channel.
    Type: Grant
    Filed: November 2, 1992
    Date of Patent: May 3, 1994
    Assignees: John Lysaght (Australia) Limited, Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventor: Lloyd W. Townsend
  • Patent number: 5287912
    Abstract: Method and apparatus for casting metal strip in which molten metal is introduced between a pair of parallel casting rollers (16) via a tundish (18) and metal delivery nozzle (19). Casting rollers (16) are cooled so that shells solidify on the moving roller surfaces and are brought together at the nip between them to produce a solidified strip product (20) at the roller outlet. A clean head end of the strip (20) is formed by adjusting the nip of the casting rollers to form a transverse bulge (103) across the width of the strip. The two separate solidified metal shells (105) and defines a line of weakness across the width of the strip. The strip separates at the line of weakness to form a clean head end for the following strip.
    Type: Grant
    Filed: November 2, 1992
    Date of Patent: February 22, 1994
    Assignees: Ishikawajima-Harima Heavy Industries Company Limited, John Lysaght (Australia) Limited
    Inventors: William J. Folder, Lloyd W. Townsend, Hisahiko Fukase
  • Patent number: 5282347
    Abstract: A wrapping apparatus applies a wrapping medium to an annular article such as a coil of a metal strip, to cover the inner surface as well as the outer surfaces thereof. The apparatus includes a rigid loop structure defining an endless T-sectioned track, and extends as a cantilever extending from a free standing columnar support. The support includes an elevator device for raising and lowering the loop structure. The loop structure includes a hinged gate portion that may be moved to an open position to enable the track to be linked with the annular article, and then reclosed. A self-propelled shuttle moves around the track and carries a dispensing device and a prestretching device that hold wrapping medium and enable the medium to be removed from the coil. A trolley with two power driven rollers continuously reorients the article as wrapping proceeds.
    Type: Grant
    Filed: September 9, 1992
    Date of Patent: February 1, 1994
    Assignees: John Lysaght (Australia) Limited, K.C. Metal Products Proprietary Limited
    Inventors: Kenneth D. Cleine, John G. Venturin
  • Patent number: 5281435
    Abstract: A metal strip (4) is continuously coated with a thermoset resin based paint by passing it through a pre-heating furnace (5) wherein it is raised to a pre-heat temperature of from 100.degree. to 210.degree. C., then through a coating applicator (6) wherein a solid, substantially solvent free block (11) of the paint composition is pressed against the strip (4) at a substantially constant pressure of from 10 to 100 kilopascals to cause a liquid layer (13) of the paint composition to be deposited on the strip, then through a roll type smoothing device (18) to smooth and spread the layer and doctor it to thickness, then through a curing furnace (8) to thermoset the layer, and finally through a quenching bath (9).
    Type: Grant
    Filed: January 10, 1992
    Date of Patent: January 25, 1994
    Assignees: John Lysaght (Australia) Limited, Taubmans Property Limited
    Inventor: Udo W. Buecher
  • Patent number: 5277243
    Abstract: Apparatus for casting metal strip in which molten metal is introduced between a pair of parallel casting rollers (16) via a tundish (18) and metal delivery nozzle (19). Casting rollers (16) are cooled so that shells solidify on the moving roller surfaces and are brought together at the nip between them to produce a solidified strip product (20) at the roller outlet. The tundish (18), delivery nozzle (19) and a pair of side closure plates (56) to confine the pool of metal on the casting rollers are separately preheated to working temperature and then rapidly brought into an operative assembly and casting is started before detrimental uneven or localized cooling of the preheated components can develop. To this end the casting rollers are mounted on a carriage (13) movable between a first station (14) at which the preheated components are fitted and a second station (15) at which casting is carried out.
    Type: Grant
    Filed: September 4, 1992
    Date of Patent: January 11, 1994
    Assignees: Ishikawajima-Harima Heavy Industries Company Limited, John Lysaght (Australia) Limited
    Inventors: Hisahiko Fukase, Heiji Kato, Akihiro Nomura
  • Patent number: 5259439
    Abstract: Method and apparatus for casting metal strip in which molten metal is introduced between a pair of parallel casting rollers (16) via a tundish (18) and delivery nozzle (19). Casting rollers (16) are cooled so that shells solidify on the moving roller surfaces and are brought together at the nip between them to produce a solidified strip product (20) at the roller outlet. The tundish (18), delivery nozzle (19) and a pair of side closure plates (56) to confine the pool of metal on the casting rollers are separately preheated to working temperature and then rapidly brought into an operative assembly and casting is started before detrimental uneven or localized cooling of the preheated components can develop. To avoid material deterioration and metal flow irregularities due to oxidation on preheating, the delivery nozzle (19) and side closure plates (56) are provided with oxidation retarding coatings, for example in the form of ceramic glazing, or are preheated in an inert atmosphere.
    Type: Grant
    Filed: June 3, 1992
    Date of Patent: November 9, 1993
    Assignees: Ishikawajima-Harima Heavy Industries Company Limited, John Lysaght
    Inventors: Walter Blejde, William J. Folder, Hisahiko Fukase, William J. Sinclair
  • Patent number: 5254166
    Abstract: A jet stripping apparatus includes two dual-nozzle assemblies (12) which, when in use, are disposed one on either side of an ascending, substantially vertical steel strip (10) which is to be partly stripped of a molten zinc or aluminium/zinc alloy coating (19). Each assembly comprises upper and lower elongate nozzles (13,14) extending transversely of the strip, a device to supply pressurized gas (15) to the nozzles for emergence therefrom as jet streams (20,21) directed towards the strip, and a reaction body (16) intermediate the nozzles defining a pressurized stabilizing zone (17) between itself and the strip. The lower jet streams are inclined downwardly at 5.degree. to the horizontal.
    Type: Grant
    Filed: March 6, 1992
    Date of Patent: October 19, 1993
    Assignee: John Lysaght (Australia) Limited
    Inventor: Cat V. Tu
  • Patent number: 5238050
    Abstract: With reference to FIG. 4 , a metal delivery nozzle (19) for delivering molten metal to a nip between a pair of strip casting rollers comprises an upwardly opening inlet trough (61) to receive a series of free falling vertical stream (65) of molten metal and a metal flow passage (62) extending downwardly from the bottom of the inlet trough (61) to a metal flow outlet slot (69). Trough (61) has a side wall surface (64) which slopes downwardly and across the trough to the upper end of the metal flow passage (62). The free falling streams (65) impinge on side wall surface (64) at an acute angle of impingement such that the molten metal tends to adhere to that wall surface and to spread into the form of a sheet (70) flowing down the side wall surface.
    Type: Grant
    Filed: May 7, 1992
    Date of Patent: August 24, 1993
    Assignees: Ishikawajima-Harima Heavy Industries Company Limited, John Lysaght Limited
    Inventors: William J. Folder, John Freeman
  • Patent number: 5221511
    Abstract: A method and apparatus for casting metal strip in which molten metal is introduced between a pair of parallel casting rollers via a metal delivery nozzle disposed above the nip between the rollers, wherein the delivery nozzle comprises an elongate trough to receive molten metal, a nozzle outlet slot extending longitudinally along the bottom of the trough, a baffle structure extending above the slot, and a pair of flow passage means spaced apart laterally of the trough, one to each side of the outlet slot and each providing for flow of molten metal from the trough interior above the baffle structure into the trough interior below the baffle structure.
    Type: Grant
    Filed: November 14, 1991
    Date of Patent: June 22, 1993
    Assignees: Ishikawajima-Harima Heavy Industries Co., Ltd., John Lysaght (Aus) Ltd.
    Inventors: Hisahiko Fukase, Walter Blejde, William J. Folder, Keith F. Pitchford, Joseph G. Herbertson
  • Patent number: 5205982
    Abstract: An apparatus for forming a strip of metal which includes: a tundish for receiving molten metal; a metal delivery nozzle located below the tundish in a position to receive molten metal flowing downward from the tundish; and a pair of chilled rollers, which are capable of being contra-rotated, positioned below the metal delivery nozzle which are adapted to receive molten metal from the metal delivery nozzle into a pool of molten metal formed above the nip of the roller. The tundish is equipped with a series of openings in the base thereof directed toward the metal delivery nozzle through which the molten metal flows, and with an outlet flow control means. The outlet flow control means is a movable plate with apertures therein which substantially coincide with the apertures in the base of the tundish.
    Type: Grant
    Filed: November 4, 1991
    Date of Patent: April 27, 1993
    Assignees: Ishikawajima-Harima Heavy Industries, Co., Ltd., John Lysaght (Australia) Limited
    Inventors: Hisahiko Fukase, Walter Blejde
  • Patent number: 5184668
    Abstract: Method and apparatus for casting metal strip in which molten metal is introduced between a pair of parallel casting rollers (16) via a tundish (18) and metal delivery nozzle (19). Casting rollers (16) are cooled so that shells solidify on the moving roller surfaces and are brought together at the nip between them to produce a solidified strip product (20) at the roller outlet. The tundish (18), delivery nozzle (19) and a pair of side closure plates (56) to confine the pool of metal on the casting rollers are separately preheated to working temperature and then rapidly brought into an operative assembly and casting is started before detrimental uneven or localized cooling of the preheated components can develop. To this end the casting rollers are mounted on a carriage (13) movable between a first station (14) at which the preheated components are fitted and a second station (15) at which casting is carried out.
    Type: Grant
    Filed: April 4, 1991
    Date of Patent: February 9, 1993
    Assignees: Ishikawajima-Harima Heavy Industries Company Limited, John Lysaght (Australia) Limited
    Inventors: Hisahiko Fukase, Heiji Kato, Akihiro Nomura
  • Patent number: D336687
    Type: Grant
    Filed: December 9, 1991
    Date of Patent: June 22, 1993
    Assignee: John Lysaght (Australia) Limited
    Inventor: Paul Schremmer
  • Patent number: D337169
    Type: Grant
    Filed: February 27, 1990
    Date of Patent: July 6, 1993
    Assignee: John Lysaght (Australia) Ltd.
    Inventor: Mark J. Schipp