Abstract: Aspheric toric lens designs are disclosed which reduce the number of cylindrical axis locations required for stock keeping units in inventory by aspherizing the toric surface thereof. The present invention pertains to ophthalmic lenses, and in particular to contact lenses such as soft hydrogel contact lenses, particularly designed to fit astigmatic patients who are either non-presbyopic or presbyopic. One of the front and back surfaces of the aspheric toric lens defines a spherical surface corresponding at least to the patient's basic distance prescription Rx. The other of the front and back surfaces defines an aspheric toric curve, wherein the toric surface is constructed with aspheric radii, such that the aspheric curve desensitizes axial misalignment of the toric curve by providing an enhanced depth-of-focus.

Abstract: This invention provides a molded polymeric object, partially or completely coated with a hydrophilic polymer which provides a wettable surface to the molded object such as a contact lens. It also provides a process for using latent-hydrophilic monomers to make molded objects with wettable surfaces.

Abstract: An on-demand fast cycle mold for producing injection molded products such as polypropylene blister package bases. The on-demand fast cycle mold has a heated and cooled hot runner system which provides a short response time and optimal temperature control. On-demand injection molding is made possible by a pulse modulated closed loop mold cooling system, the cooling design of brazed gate inserts, and an effective layout of the cooling channels. The programming of the software for a computer control system has also been designed to achieve on-demand injection molding. The design of the closed loop mold cooling system incorporates an advanced cooling circuit layout, and provides for easy maintenance and better quality control of the coolant which significantly reduces corrosion and scale buildup. Mold cooling is controlled by sensors installed inside the mold which are used in feedback control loops.

Abstract: An apparatus for the processing and segmenting of a cover-forming laminate web or sheeting structure which is adapted to interconnect a plurality of containers, such as the base members of blister packages each of which is designed to contain a hydrophilic contact lens in a sterile aqueous solution. More specifically disclosed is an apparatus for the imprinting, perforating, slitting and cutting the laminated web structure such that the severed laminate segments constitute printed covering label for an array of such containers, and whereby the laminated web or sheeting segment may be severed along weakening or perforation lines so as to provide a separable packaging arrangement for individual of the containers which are subsequently adhered thereto.

Abstract: An automated demolding apparatus for reliably and repeatedly mechanically separating contact lens mold portions of a mold assembly without damaging the contact lens formed there between. Before demolding, the second mold portion is irradiated by a laser beam, which is absorbed thereby to cause a substantial temperature gradient between the second mold portion and the contact lens being demolded.

Abstract: A soft contact lens which comprises a water-swollen gel of a polymer prepared by polymerizing one or more hydrophilic monomers such as 2-hydroxyethyl methacrylate, one or more cross-linking monomers, a monomer that contains metal-chelating functionality such as an aminopolycarboxylic acid that contains a polymerizable olefinic group, and an effective amount of iron to absorb UV light and/or an effective amount of copper to cause the lens to be tinted.

Abstract: An automated means for hydrating a molded hydrophilic contact lens is provided in which a first robotic assembly removes a plurality of contact lens molds from a production line carrier, each of the lens molds having a contact lens adhered therein. The first robotic assembly transports the molds to a first staging area where the lens molds are sandwiched between a lens mold carrier and a top chamber plate to form a first hydration carrier. A first rotary transfer device then hands the first hydration carrier to a second robotic assembly which immerses the first hydration carrier in a hydration bath to hydrate the lens and to release the lens from the lens mold. While the lens is immersed in the hydration bath, each lens is transferred from its respective mold to a lens transfer means found within the top chamber plate.

Abstract: A method and apparatus for releasably securing mold pieces used to mold an artificial eye lens, for example a hydrophilic contact lens. The apparatus includes an ultrasonic welding system to provide directed energy, modified so that the output horn is convex to extend within the outer concave portion of one of the mold pieces and has a shoulder to rest upon the flange of said piece thereby centering it. The method applies directed energy, such as ultrasonic vibrations, through the energy emitter horn to soften or melt then fuse the mating peripheral edge portion of the lens mold pieces.

Abstract: A process for providing degassed complementary concave and convex lens molds to filling and mold assembly stations in a continuous or semicontinuous automated soft contact lens manufacturing system. The process includes injection molding the lens molds, immediately transferring the lens molds to an inert gas atmosphere, degassing the lens molds, and filling the lens molds with a polymerizable monomer under the inert gas prior to mold assembly.

Abstract: An automated apparatus for controlling the automatic packaging of contact lenses in a contact lens fabrication facility includes: a first robotic transfer device for periodically transferring a first predetermined amount of individual packages from an inspection station to an intermediate consolidation buffer and depositing the packages on the consolidation buffer; a control device for tracking and identifying each individual contact lens conveyed from the inspection station to the consolidation buffer and including memory and logic circuits for staring the identity of individual packages containing contact lenses that have been previously determined at the inspection station as being out of specification, and, generating a signal to enable the first robotic device to discard any individual package identified as out of specification; and, a second robotic assembly for periodically transferring a second predetermined amount of individual packages from the consolidation buffer to a second processing station, th

Abstract: A method and system for automatically inspecting an ophthalmic lens. The method includes the steps of directing a light beam through the lens and onto an array of pixels, and assigning to each pixel a data value representing the intensity of the light beam on the pixel. The data values are then processed according to a predetermined program to determine if the lens contains any one of a group of predetermined conditions.

Abstract: A lens inspection method and apparatus comprising a pallet having wells for receiving one or more lens containers at the receiving point. A conveyor achieves uniformity of pallet motion when transporting the lens. The pallet wells includes holes that pass through the pallet. These holes, along with a side driven transport system, make possible an arrangement of a lamp and camera on opposite sides of the lens for capturing an image of a lens. A computer implemented algorithm processes the digitized image to determine the acceptability of the lenses. A lens disposition mechanism uses a signal generated by the computer and indicates lens acceptability to disposition the lens by physically separating a container with an acceptable lens from an unacceptable lens. After disposition of containers, the pallet is returned by conveyor to the lens receiving point.

Abstract: A contact lens production line pallet system transports contact lens mold materials throughout a facility for producing ophthalmic lenses. Specifically, the contact lens production line pallet system includes a pallet for carrying one or more contact lens mold assemblies throughout a contact lens production line, the pallet having one or more first recesses formed in a surface thereof for receiving either a first mold half or a complementary second mold half, the first and second mold halves when placed together constitute an individual contact lens mold assembly. A conveyor device for transporting the pallet from station to station throughout the production line facility is provided, as is a locating device formed in the pallet surface for enabling precise positioning of the pallet at one or more manufacturing stations in the production line facility.

Abstract: Method of testing inert displaceable diluents used in forming shaped hydrogel articles such as soft contact lenses prepared by the steps of:(1) molding or casting a polymerization mixture including:(a) a monomer mixture having a major proportion of one or more hydrophilic monomers such as 2-hydroxyethyl methacrylate, and one or more cross-linking monomers; and(b) an inert, displaceable diluent chosen from:(i) ethoxylated alkyl glucoside;(ii) ethoxylated bisphenol A;(iii) polyethylene glycol;(iv) mixture of propoxylated and ethoxylated alkyl glucoside;(v) single phase mixture of ethoxylated or propoxylated alkyl gtucoside and C.sub.2-12 dihydric alcohol;(vi) adduct of .epsilon.-caprolactone and C.sub.2-6 alkanediols and triols;(vii) ethoxylated C.sub.3-6 alkanetriol; and(viii) mixtures of one or more of (i) through (vii),under conditions to polymerize the monomer mixture to produce a shaped gel of a copolymer of the monomers and the diluent; and(2) thereafter replacing the diluent with water.

Abstract: The present invention discloses a method for optimizing multifocal lens designs using neural network analysis. More specifically, a neural network is trained using data collected in clinical evaluations of various multifocal lens designs. The trained neural network is then used to predict optimal lens designs for large populations of patients.

Abstract: A contact lens made of a polymeric hydrogel material having absorbed therein as a leachable additive of desferrioxamine, and a method for making the composition by soaking the polymeric material in a solution of the additive.

Abstract: An arrangement for measuring desired parameters of a contact lens by optical sectioning which comprises a support fixture on which a contact lens is positioned. The support fixture includes a container in which a pedestal is positioned, and the container is filled with a saline solution. The contact lens is placed on the pedestal completely immersed in the saline solution. A line of light is generated and directed by imaging and shaping optical elements over the edge of the container and through a selected diameter of the contact lens. An imaging camera detects and image of the light scattered at the surfaces of the contact lens at the selected diameter, which is captured by a frame grabber and is digitally stored for subsequent image processing and determination of the desired parameters of the contact lens.

Abstract: A method and apparatus for the manufacture of lens molds used in the formation of optical contact lenses, the apparatus including a center gate aligned on the central axis of the lens mold cavity for delivery of the melt polymer in an axisymmetrical manner. The methodology produces lens molds of extremely precise dimensions as measured against lens molds produced with side gated technology.

Abstract: Disclosed is an ophthalmic lens inspection method and apparatus comprising a camera to capture an image of an ophthalmic lens which has been illuminated by a light source. Location and intensity at each camera pixel is converted to an electrical quantity which is then transferred and stored in a memory. A computer containing instructions for comparing the intensity and location values of the pixels starts near the center of the receptor field and continues toward the edge of the field until an intensity deviation is encountered. By evaluating the pixels containing intensity variation, an outline of the lens edge is attained. An annulus is generated enclosing the actual lens edge. All the pixels are changed from an absolute intensity value to a gradient value, represented by two transition edges. Feature extraction is performed to locate defective pixels and place them into groups.

Abstract: Concentric aspheric multifocal lens designs are disclosed which use a combination of an aspheric front surface, which results in aberration reduction and contrast vision enhancement, along with a concentric multifocal back surface, to produce a lens design which affords clear vision at a distance and also near without a loss in contrast which is generally typical of prior art simultaneous vision, concentric multifocal lens designs. The aspheric surface improves the modulation transfer function (MTF) of the lens eye combination which improves the focus and contrast of both distance and near images. The design form is valid for contact lenses and intraocular lenses.