Patents Assigned to Johnson Matthey PLC
  • Publication number: 20080139381
    Abstract: A method of manufacturing a cobalt catalyst is described, which comprises the steps of forming an aqueous solution of a cobalt amine complex, oxidising said solution such that the concentration of Co(III) in the oxidised solution is greater than the concentration of Co(III) in the un-oxidized solution, and then decomposing the cobalt amine complex by heating the solution to a temperature between 80 and 110° C. for sufficient time to allow an insoluble cobalt compound to precipitate out of the solution. A catalyst intermediate is also described which comprises a cobalt compound, comprising a Co(II)/Co(III) hydrotalcite phase and a CO3O4 cobalt spine) phase, wherein the ratio of cobalt hydrotalcite phase: cobalt spine) phase is less than 0.6:1, said cobalt hydrotalcite phase and said cobalt spine) phase being measured by X-ray diffractometry.
    Type: Application
    Filed: May 10, 2005
    Publication date: June 12, 2008
    Applicant: JOHNSON MATTHEY PLC
    Inventors: Cornelis Martinus Lok, Jill Turner
  • Patent number: 7375049
    Abstract: A catalyst suitable for the dehydrogenation and hydrogenation of hydrocarbons comprises at least one first metal and at least one second metal bound to a support material. The at least one first metal comprises at least one transition metal, suitably a platinum group metal. The support material is provided with an overlayer such that acidic sites on the support material are substantially blocked. In a preferred embodiment the catalyst is also substantially chloride free. Method of preparing catalyst are also disclosed.
    Type: Grant
    Filed: July 15, 2002
    Date of Patent: May 20, 2008
    Assignee: Johnson Matthey PLC
    Inventors: Martin John Hayes, Chandresh Malde, Michael Ian Petch, Stephen David Pollington, Brian Ronald Charles Theobald
  • Patent number: 7368625
    Abstract: A catalyst or precursor thereto comprising cobalt and/or a cobalt compound on a transition alumina support having a total cobalt content of at least 41% by weight and a cobalt surface area, after reduction, greater than 25 m2 per gram of total cobalt. The catalyst or precursor may be made by slurrying a transition alumina powder having a pore volume of at least 0.7 ml/g with an aqueous cobalt ammine carbonate complex and heating the slurry to decompose the complex.
    Type: Grant
    Filed: June 28, 2005
    Date of Patent: May 6, 2008
    Assignee: Johnson Matthey PLC
    Inventors: Martinus G. Lok, Gordon J. Kelly, Gavin Gray
  • Patent number: 7323152
    Abstract: A fixed bed containing a particulate catalyst or sorbent material (10) subject to operation at high temperature having a shaped boundary member (16) inclined to the direction of fluid flow through the bed that maintains the depth of said catalyst or sorbent at the boundary of the bed through a series of thermal expansion-thermal contraction cycles is described. By maintaining bed depth, the shaped boundary member (16) can prevent bypass of, e.g. ammonia through a bed of particulate ammonia oxidation catalyst.
    Type: Grant
    Filed: July 3, 2002
    Date of Patent: January 29, 2008
    Assignee: Johnson Matthey PLC
    Inventors: Sean Alexander Axon, Andrew Mark Ward, Alan Bruce Briston
  • Patent number: 7323497
    Abstract: A process for the production of hydrocarbons is described including; a) subjecting a mixture of a hydrocarbon feedstock and steam to catalytic steam reforming to form a partially reformed gas, b) subjecting the partially reformed gas to partial combustion with an oxygen-containing gas and bringing the resultant partially combusted gas towards equilibrium over a steam reforming catalyst to form a reformed gas mixture, c) cooling the reformed gas mixture to below the dew point of the steam therein to condense water and separating condensed water to give a de-watered synthesis gas, d) synthesising hydrocarbons from side de-watered synthesis gas by the Fischer-Tropsch reaction and e) separating the hydrocarbons from co-produced water, characterised in that at least part of said co-produced water is fed to a saturator wherein it is contacted with hydrocarbon feedstock to provide at least part of the mixture of hydrocarbon feedstock and steam subjected to steam reforming.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: January 29, 2008
    Assignee: Johnson Matthey PLC
    Inventors: Peter Edward James Abbott, Mark McKenna
  • Patent number: 7321072
    Abstract: A process for producing para-xylene by the selective methylation of toluene comprising contacting a reactant mixture comprising toluene, methanol and added water, with an oxide modified ZSM-5 zeolite catalyst in a flow reactor in conditions selected to limit coke formation on the catalyst and at a contact time, between reactant mixture and catalyst, of less than 1 second.
    Type: Grant
    Filed: February 18, 2004
    Date of Patent: January 22, 2008
    Assignee: Johnson Matthey PLC
    Inventors: John Paul Breen, Robert Burch, Paul John Collier, Stanislaw Edmund Golunski
  • Patent number: 7314891
    Abstract: A process for production of hydrocarbons including a) reforming a divided hydrocarbon feedstock stream, mixing the first stream with steam, passing the mixture over a catalyst disposed in heated heat exchange reformer tubes to form a primary reformed gas, forming a secondary reformer feed stream including the primary reformed gas and the second hydrocarbon stream, partially combusting the secondary reformer feed stream and bringing the partially combusted gas towards equilibrium over a secondary catalyst, and producing a partially cooled reformed gas, b) further cooling the partially cooled reformed gas below the dew point of steam therein to condense water and separating condensed water to give a de-watered synthesis gas, c) synthesising hydrocarbons from the de-watered synthesis gas by the Fischer-Tropsch reaction and separating some of the synthesised hydrocarbons into a tail gas, and d) incorporating part of the tail gas into the secondary reformer feed stream before partial combustion thereof.
    Type: Grant
    Filed: October 23, 2003
    Date of Patent: January 1, 2008
    Assignee: Johnson Matthey PLC
    Inventors: Peter Edward James Abbott, Martin Fowles
  • Publication number: 20070269359
    Abstract: A compound of formula (Na0.33A0.66)2B2O7-? wherein A is one or more metals chosen from the lanthanide metals; B is one or more metals chosen from Ti, Sn, Ge, Ru, Mn, Ir, Os and Pb; and ? is a number in the range 0-1 is disclosed. Water gas shift catalysts comprising precious metals such as gold dispersed on the (Na0.33A0.66)2B2O7-? compound are also disclosed.
    Type: Application
    Filed: September 7, 2005
    Publication date: November 22, 2007
    Applicant: Johnson Matthey PLC
    Inventors: Janet Fisher, David Thompsett, Richard Walton, Christopher Wright
  • Publication number: 20070270514
    Abstract: A method for the preparation of an eggshell catalyst is described comprising the steps of i) immersing shaped units of an oxidic support having a smallest unit dimension ?0.5 mm in a solution of cobalt ammine carbonate, ii) heating the solution to a temperature between 60 and 120° C. to precipitate cobalt compounds onto the surface of the shaped units, iii) separating the resulting supported cobalt compounds from the remaining solution, and iv) drying the supported cobalt compounds. The cobalt compounds may be reduced to provide catalysts suitable for the hydrogenation of unsaturated compounds or the Fischer-Tropsch synthesis of hydrocarbons.
    Type: Application
    Filed: November 21, 2005
    Publication date: November 22, 2007
    Applicant: Johnson Matthey PLC
    Inventors: Cornelis Lok, Sharon Bale
  • Patent number: 7262299
    Abstract: A process for performing a catalytic Diels-Alder reaction by reacting a diene with a dienophile in the presence of a heterogeneous catalyst comprising a zeolitic material exchanged or impregnated with ions of a Lewis acidic metal is described. The catalyst, for example, copper-exchanged zeolite Y, may be treated with chiral bis(imine) compounds to direct the chirality of the reaction products. The catalyst can be separated from the reaction mixture and re-used in further Diels Alder reactions.
    Type: Grant
    Filed: October 31, 2002
    Date of Patent: August 28, 2007
    Assignee: Johnson Matthey PLC
    Inventors: Neil Aubrey Caplan, Frederick Ernest Hancock
  • Patent number: 7256302
    Abstract: A substituted paracyclophane is described of formula (I) wherein X1 and X2 are linking groups comprising between 2 to 4 carbon atoms, Y1 and Y2 are selected from the group consisting of hydrogen, halide, oxygen, nitrogen, alkyl, cycloalkyl, aryl or heteroaryl, Z1, Z2 and Z3 are substituting groups that optionally contain functional groups, a, b, c, d, e and f are 0 or 1 and a+b+c+d+e+f=1 to 6. Preferably X1 and X2 are —(C2H4)— and a+b+c+d+e+f=1 or 2.
    Type: Grant
    Filed: June 8, 2004
    Date of Patent: August 14, 2007
    Assignee: Johnson Matthey PLC
    Inventors: Beatriz Dominguez, William Patrick Hems, Antonio Zanotti-Gerosa
  • Patent number: 7235510
    Abstract: A tethered ligand comprising the reaction product of an organofunctional silica and a ligand containing a functional group capable of reaction with said organofunctional silica, wherein the organofunctional silica is prepared from an alkyl silicate and an organofunctional silane is described. A supported catalyst is also described comprising additionally a source of catalytically-active metal. Methods for preparing the tethered ligand and supported catalyst are provided and uses of the supported catalyst for performing asymmetric reactions are claimed. The catalysts are readily separable from the reaction mixtures and may be re-used if desired.
    Type: Grant
    Filed: February 7, 2002
    Date of Patent: June 26, 2007
    Assignee: Johnson Matthey PLC
    Inventors: Graeme Bradford, legal representative, William Patrick Hems, Antony Chesney, deceased
  • Patent number: 7232933
    Abstract: A process for the preparation of diols by a Lewis acid-catalysed aldehyde addition reaction on hydroxyalkynes followed by hydrogenation is described. The process provides a wide range of diols from simple, readily available starting materials. In particular the process is suitable for preparing chiral 1,4-diols suitable for the preparation of chiral phospholane ligands for use in asymmetric catalysis.
    Type: Grant
    Filed: April 29, 2002
    Date of Patent: June 19, 2007
    Assignee: Johnson Matthey PLC
    Inventors: Brian Michael Adger, Erick Moran Carreira
  • Patent number: 7169875
    Abstract: A composition suitable for use as a catalyst for the reaction of an isocyanate compound or prepolymer thereof with an alcohol to form a polyurethane comprises a mixture of (a)an organometallic compound selected from: (i) a compound of formula M(RO)4, where M is titanium, zirconium, hafnium, aluminium, cobalt or iron or a mixture of these metals and OR is the residue of an alcohol ROH in which R comprises an (optionally substituted) C1-30 cyclic, branched or linear, alkyl, alkenyl, aryl or alkyl-aryl group or a mixture thereof, or; (ii) a complex of titanium, zirconium and/or hafnium and an acetoacetate ester and (b) a coordinating compound selected from a ketone, aldhehyde, carboxylic acid, sulphonic acid, nitride or an imine. An isocyanate composition containing a catalyst of the claimed composition is also described.
    Type: Grant
    Filed: May 28, 2002
    Date of Patent: January 30, 2007
    Assignee: Johnson Matthey PLC
    Inventor: Bruno Frederic Stengel
  • Patent number: 7166557
    Abstract: Process for preparing a catalyst active for the fluid bed acetoxylation of ethylene to produce vinyl acetate.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: January 23, 2007
    Assignees: BP Chemicals Limited, Johnson Matthey PLC
    Inventors: Michael James Baker, Peter Johnston, Dennis Murphy
  • Patent number: 7148178
    Abstract: A catalyst bed combination comprising a bed of a particulate copper-containing catalyst and, upstream of the catalyst bed, a guard bed in the form of shaped units formed from lead oxide particles and a particulate support material. The guard bed extends the life of the copper catalyst by absorbing halide contaminants in the process stream.
    Type: Grant
    Filed: July 28, 2003
    Date of Patent: December 12, 2006
    Assignee: Johnson Matthey PLC
    Inventor: Gordon James Kelly
  • Patent number: 7144923
    Abstract: Methanol is synthesized from pre-heated methanol synthesis gas in one or more adiabatic synthesis stages with cooling of the resultant gas after each stage. Further methanol synthesis is then effected on the resultant partially reacted synthesis gas in a bed of synthesis catalyst cooled by means of a coolant flowing co-currently through tubes disposed in the catalyst bed. After cooling methanol is separated from the unreacted gas. Part of the unreacted gas is combined with make-up gas and used as the coolant fed to the aforesaid tubes, thus producing the pre-heated synthesis gas to be fed to the adiabatic synthesis stages.
    Type: Grant
    Filed: January 12, 2004
    Date of Patent: December 5, 2006
    Assignee: Johnson Matthey PLC
    Inventor: Terence James Fitzpatrick
  • Patent number: 7098167
    Abstract: A combination comprising a bed of a particulate copper-containing catalyst and, a guard bed of a particulate composition containing a) lead and/or at least one lead compound that reacts with hydrogen chloride and b) a support therefor. The lead compound is preferably lead nitrate. The combination is of particular utility for the low temperature shift reaction wherein carbon monoxide is reacted with steam to produce hydrogen and carbon dioxide.
    Type: Grant
    Filed: March 5, 2002
    Date of Patent: August 29, 2006
    Assignee: Johnson Matthey PLC
    Inventor: Michael J Watson
  • Patent number: 7087550
    Abstract: A combination comprising a bed of a particulate copper-containing catalyst bed, a guard bed in the form of shaped units formed from lead carbonate and/or basic lead carbonate particles having an average (by volume) particle size below 100 ?m.
    Type: Grant
    Filed: January 22, 2002
    Date of Patent: August 8, 2006
    Assignee: Johnson Matthey PLC
    Inventor: Michael John Watson
  • Patent number: 7087652
    Abstract: Synthesis gas for a Fischer-Tropsch process is obtained by primary steam reforming a hydrocarbon feedstock in tubes in a heat exchange reformer, subjecting the primary reformed gas to secondary reforming and using the hot secondary reformed gas to heat the tubes in the heat exchange reformer. The resultant reformed gas is cooled, de-watered and used to form hydrocarbons in the Fischer-Tropsch process. At least part of the tail gas from the Fischer-Tropsch process is combusted in a gas turbine to provide power for the reforming process.
    Type: Grant
    Filed: December 23, 2002
    Date of Patent: August 8, 2006
    Assignee: Johnson Matthey PLC
    Inventors: Peter Edward James Abbott, Martin John Fernie