Abstract: A mining machine includes a frame having a guide rail, the guide rail having a central portion. The mining machine also includes a shoe having a recessed area that defines a roller path, the shoe further having a drive lug, wherein the central portion of the guide rail is configured to be disposed within the recessed area. The mining machine also includes a cutting tool coupled to the frame and positioned such that the cutting tool is configured to abrasively remove material from the drive lug as the drive lug passes by the cutting tool.

Abstract: Embodiments described herein provide systems and methods for generating a three-dimensional virtual track model. This track model may be used, for example, in collision prevention and mitigation systems and methods, such as those described herein, and in other collision prevention and mitigation systems and other mining systems using virtual track models. In some embodiments, the systems and methods described herein provide a simplified modeling process that enables quick, accurate modeling of tracks of a mining machine that can account for custom tracks that vary in size depending on the particular mining machine.

Abstract: Systems and methods for operating a mining machine with respect to a geofence. One system includes an electronic processor configured to determine a first virtual operation zone positioned around the mobile industrial machine, where the first virtual operation zone is a dynamic area around the mobile industrial machine. The electronic processor is also configured to modify a parameter of the first virtual operation zone.

Abstract: A method of determining a payload mass, the method comprising receiving rope data indicative of the rope force from the rope force sensor, receive position data indicative of the current shovel position from the one or more position sensors, determine a payload mass based on the rope force, the current shovel position, and a defined relationship between a kinetic energy of the mining shovel, a potential energy of the mining shovel, one or more degrees of freedom of the mining shovel, and one or more forces experienced by the mining shovel, and provide the payload mass to a display device associated with the mining shovel.

Abstract: A mining machine includes a base having two drive tracks configured to rest on a ground surface and to move the mining machine along a first direction. The drive tracks each have a length along the first direction between a front end of the drive track and a rear end of the drive track. The mining machine further includes a carbody that extends between the two drive tracks, a turntable coupled to the carbody that defines an axis of rotation, and a stabilizer appendage coupled to the carbody. The stabilizer appendage extends forward from the carbody along the first direction and includes a roller or plate to contact the ground surface and provide stabilizing support during a digging operation. The axis of rotation is positioned closer to the front end of the drive tracks than the rear end of the drive tracks.

Abstract: Systems, methods, and devices for controlling the operation of an industrial machine (e.g., a drill) based on a determined attribute of a pipe. A sensor is configured to generate an output signal related to a characteristic of the pipe. The characteristic of the pipe can be the presence or absence of a pipe, a weight of the pipe, etc. A controller receives the output signal from the sensor and determines an attribute of the pipe based on the output signal from the sensor. In some embodiments, the attribute of the pipe is a wall thickness of the pipe. In some embodiments, the controller determines the wall thickness of the pipe based on a difference between an initial weight for the pipe and a current or present weight of the pipe. In some embodiments, the controller determines the wall thickness of the pipe based on a difference between an initial diameter of the pipe and a current or present diameter of the pipe.

Abstract: Systems and methods for compensating dipper swing control. One method includes, with at least one processor, determining a direction of compensation opposite a current swing direction of the dipper and applying the maximum available swing torque in the direction of compensation when an acceleration of the dipper is greater than a predetermined acceleration value. The method can also include determining a current state of the shovel and performing the above steps when the current state of the shovel is a swing-to-truck state or a return-to-tuck state. When the current state of the shovel is a dig-state, the method can include limiting the maximum available swing torque and allowing, with the at least one processor, swing torque to ramp up to the maximum available swing torque over a predetermined period of time when dipper is retracted to a predetermined crowd position.

Abstract: A system and method for collecting operational vibration data for a mining machine. The method includes, receiving at least one motion command. The method further includes, controlling at least one component based on the at least one motion command. The method further includes determining, by an electronic processor, at least one predicate parameter. The method further includes determining, by the electronic processor, whether the predicate parameter is true. The method further includes, while the at least one component is being controlled based on the motion command and the at least one predicate parameter is true, receiving, from a plurality of sensors, each of the plurality of sensors positioned at one of a plurality of measurement points on the at least one component of the mining machine, a plurality of vibration data sets.

Abstract: A lubrication system is provided for supplying lubricant to an air compressor. The air compressor is driven by a drive system. The lubrication system includes a reservoir configured to support lubricant and configured to receive pressurized air from the air compressor, the separator reservoir configured to separate lubricant from the air received from the air compressor; and a motor operably coupled to the drive system and configured to receive pressurized lubricant. The motor is configured to transmit power to the drive system in at least one operating condition.

Abstract: Embodiments described herein provide for the control of an industrial machine dump operation by monitoring a position of the piston within a dump cylinder. The position of the piston is determined using a sensor within the dump cylinder. The sensor generates and provides an output signal to a controller. Based the output signal from the sensor, the controller is configured to limit the travel of the dump cylinder during the dump operation to reduce wear on the dump cylinder (e.g., by preventing damage caused when the dump cylinder is extending or retracting rapidly and the internal cylinder components make forceful contact with the rod or cap end).

Abstract: A ground engaging tool locking system includes a pin having a first, proximal head region and a second, distal end region spaced from the first, proximal head region along an axis. The pin includes a groove located between the first, proximal head region and the second, distal end region. A biasing element is disposed at least partially within the groove.

Abstract: A drive assembly for a mining vehicle includes a frame, a housing coupled to the frame, and a motor positioned in the housing. The motor includes a motor frame with a first axial end and a second axial end opposite the first axial end. The drive assembly also includes a transmission that is positioned at least partially within the frame. The transmission is coupled to the motor frame at the first axial end. The drive assembly further includes a support assembly that couples the second axial end of the motor frame to the housing.

Abstract: A drill rig includes a base, a drill tower coupled to and extending from the base, a drill pipe coupled to and supported by the drill tower, an air compressor coupled to the base, a prime mover coupled to the air compressor, and a fluid coupling disposed between and coupled to both the prime mover and the air compressor.

Abstract: A tooling system includes a dipper having a lip with a plurality of apertures, the apertures extending at least partially through the lip. The tooling system also includes a modular adapter configured to be inserted partially into one of the apertures along an axis of insertion. The adapter is configured to be releasably coupled to the lip. The adapter includes a first portion configured to extend into the aperture, and a second portion configured to extend out of the aperture. The tooling system also includes a locking system including a fastener configured to extend at least partially into the aperture and couple to the adapter to the lip.

Abstract: A multi-pulse transformer for an industrial machine, the multi-pulse transformer including a primary winding and a plurality of secondary windings. The primary winding coupled to a power source, the power source operable to generate a primary voltage. The secondary windings are coupled to one or more converters, each of the secondary windings are phase shifted with respect to the primary winding. The converters are operable to provide a secondary voltage to at least one component of the industrial machine. Wherein the multi-pulse transformer converts the primary voltage to the secondary voltage and attenuates harmonic distortions caused by the converters and the component of the industrial machine. Additionally, the secondary voltage is at a voltage less than the primary voltage.

Abstract: Methods and systems for operating an industrial machine. One system includes a controller that includes an electronic processor. The electronic processor is configured to calculate an eccentricity of a center of gravity of the industrial machine with respect to a center of a bearing propelling the industrial machine and calculate a ground pressure associated with the bearing based on the eccentricity of the center of gravity. The electronic processor is also configured to set a maximum torque applied by an actuator included in the industrial machine to a value less than an available maximum torque based on the eccentricity of the center of gravity and the ground pressure.

Abstract: A tensioning system includes an idler wheel, a yoke coupled to the idler wheel, a set of crawler drive tracks that extends around at least a portion of the idler wheel, a mobile base supported by the crawler driver tracks that defines a frame, a pre-load actuating element attached to the mobile base, and a spring element pre-loaded by the pre-load actuating element.

Abstract: An oil flooded screw compressor includes a housing with an inlet and an outlet, and a rotor supported within the housing by a bearing. The rotor is rotatable to compress air from the inlet to the outlet when the compressor is in an operating state, and the rotor is rotatable without compressing air when the compressor is in an idle state. The compressor also includes a pump configured to supply oil to the bearing only when the compressor is in the idle state.

Abstract: A mining machine assembly includes a dipper having a main body, the main body having a front side, a back side, a bottom side, and a top side. A ground engagement portion extends from the front side, the ground engagement portion including digging teeth. The mining machine assembly also includes a hoist rope attachment assembly coupled to the dipper. The hoist rope attachment assembly is configured to directly couple a hoist rope to the dipper. The hoist rope attachment assembly includes a cam having a first portion extending from the top side of the main body of the dipper, and a second portion that extends from the first portion and away from the main body and digging teeth.

Abstract: A bit changer assembly includes a bit basket actuator assembly configured to be coupled to a drill rig. The bit basket actuator assembly includes an actuator, a guiderail, and a bit basket that is movably coupled to the guiderail via actuation of the actuator. The bit changer assembly also includes a bit carousel configured to be coupled to the drill rig, such that the bit carousel is rotatably and vertically moveable relative to the drill rig.