Abstract: Methods and systems of monitoring and controlling a longwall mining system. One system includes a shearer including a cutter drum and a sensor mounted to the shearer. The system also includes an electronic controller including a processor and a memory, the electronic controller communicatively coupled to the sensor. The electronic controller is configured to receive vibration data from the sensor and determine a current vibration level associated with the shearer based on the vibration data. The electronic controller is also configured to compare the current vibration level to a vibration threshold. The electronic controller is also configured to, in response to the current vibration level exceeding the vibration threshold, adjust a cutting parameter for the cutter drum of the shearer. The electronic controller is also configured to control the cutter drum with the adjusted cutting parameter.

Abstract: An industrial machine comprising a chassis, a cutting head supported by the chassis, and a controller. In one embodiment, the controller, having an electronic processor and memory, is configured to receive an input via an operator, indicating at least one selected from a group consisting of a desired volume of a material to be mined and a desired weight of the material to be mined, determine a sump depth of the cutting head based on the input, and control the industrial machine based on the sump depth.

Abstract: Systems and methods for estimating a hardness of a rock mass during operation of an industrial machine. One system includes an electronic processor configured to receive a rock mass model and to receive live drilling data from the industrial machine. The electronic processor is also configured to update the rock mass model based on the live drilling data and to estimate a drilling index for a hole based on the updated rock mass model. After estimating a drilling index for the hole, the electronic processor is also configured to set a blasting parameter for the hole based on the estimated drilling index.