Abstract: A belt for a conveyor system generally includes a ribbon of elastomeric material and a plurality of reinforcing cords connected to the ribbon. The ribbon defines a central longitudinal axis and a pair of side edges extending parallel to the longitudinal axis. At least some of the cords have ends positioned between the longitudinal axis and a side edge.

Abstract: A drive assembly for a mining machine. The drive assembly includes one-and-only-one sprocket and a housing coupled to the mining machine. The housing includes a shoe and at least partially receives the sprocket. The drive assembly also includes a motor and a drive shaft that couples the sprocket and the motor. The drive shaft rotates the sprocket and defines a longitudinal axis. The housing rotates relative to the mining machine about the longitudinal axis and in a face-to-gob direction.

Abstract: A mining machine includes a boom, a cutter head, a valve, and an actuator. The boom defines an internal chamber and includes a first end coupled to a frame, a second end, and an opening in fluid communication with the internal chamber. The cutter head includes a plurality of cutting bits and is supported on the second end of the boom. The valve is coupled to the boom and is movable between a closed position in which the opening is covered and an open position in which the opening is at least partially uncovered. The actuator is coupled to the valve to selectively move the valve between the closed position and the opened position.

Abstract: An armored face conveyor includes a plurality of line pans positioned adjacent to one another, a plurality of flight bars, and a connecting member. Each line pan includes a race having an outer race face and an inner race face. The plurality of flight bars extend laterally across the line pans and are received by the race. Each flight bar includes an end having an upper guide surface and a lower guide surface. The connecting member extends through the plurality of flight-bars and couples the flight-bars to one another. Lateral movement of any one of the flight-bars that causes the upper guide surface to contact the outer race face substantially simultaneously causes the lower guide surface to contact the inner race face.

Abstract: Systems and methods for operating a mining machine. One system includes a controller, a stationary object, and a radar device. The radar device transmits radio waves toward the stationary object and detects reflections of the radio waves. The controller obtains timing information regarding the radio waves and the reflections. Based on the timing information, the controller is configured to determine a first distance between the radar device and the stationary object before sumping the mining machine into material and a second distance between the radar device and the stationary object after sumping the mining machine into the material. The controller is also configured to determine a sump depth of the mining machine based on the first distance and the second distance, compare the determined sump depth to a predetermined sump depth, and perform at least one automatic action when the determined sump depth does not satisfy the predetermined sump depth.

Abstract: A conveyor system including a conveyor belt; a conveyor rail including a track having a proximal end and a distal end, and a conveyor take-up for collecting excess conveyor belt; a conveyor carriage configured to move along the track between the proximal end and the distal end, the conveyor carriage including a base rotatably supporting the conveyor belt, and a target; a winch positioned proximate the proximal end of the track, the winch including a carriage cable coupling the conveyor carriage to the winch, a motor, and a motor sensor configured to sense a motor characteristic; a position sensor configured to sense a position of the target; and a controller having a memory and processor. The controller is configured to receive the motor characteristic and the position of the target, calculate a characteristic of the conveyor system, and output the characteristic.

Abstract: A sheave bracket directs a trailing cable of a mining vehicle. The bracket is hingedly secured to the vehicle and includes a plate and a plurality of sheaves coupled to and extending from the plate. The sheaves are arranged to guide the cable. The sheave bracket also includes a force control mechanism movable between two positions to adjust tension in the cable. The force control mechanism dampens strain in the cable when the direction of the bracket is changed.

Abstract: An industrial machine that includes a breaker motor having a rotational speed, a breaker shaft, a sensor, and a controller. The breaker shaft is mechanically coupled to an output of the breaker motor, and the breaker shaft includes a plurality of tools operable to crush a material. The sensor is configured to generate a signal related to a parameter of the breaker motor. The controller is configured to receive the signal from the sensor, determine a value for the parameter of the breaker motor based on the received signal, compare the value for the parameter of the breaker motor to a threshold value, and generate a control signal for modifying the rotational speed of the breaker motor based on the comparison of the value for the parameter of the breaker motor to the threshold value.

Abstract: Methods, systems, and computer-readable medium storing instructions for turning a cutting drum of a mining machine at a maintenance speed. One method includes receiving, at a controller, input signals from an operator interface, the input signals including a signal to initiate turning of the cutting drum at the maintenance speed, and transmitting, in response to the input signals, control signals from the controller to a cutting drum turning mechanism included in the mining machine, the control signals instructing a switch included in the cutting drum turning mechanism to electrically couple a cutter motor and a variable frequency drive.

Abstract: A guidance system for mining a seam of material includes a mining machine, a carriage, and a guide assembly. The mining machine includes a cutter head and defines a roll axis extending the length of the machine, a pitch axis extending from one side of the machine to the other side, and a yaw axis extending from a top side of the machine to the bottom side. The carriage includes a first emitter, a second emitter, and a third emitter. The first emitter projects a first laser that is aligned with a seam plane. The second emitter projects a second laser, and the third emitter projects a third laser. The guide assembly includes a first indicator and a target. The first indicator is aligned with the second laser, and the target is aligned with the third laser. The relative positions of the first indicator with respect to the second laser and the target with respect to the third laser indicate the orientation of the roll axis, pitch axis, and yaw axis relative to the seam plane.

Abstract: A longwall shearer is positioned adjacent a face conveyor for transporting material that is cut from a mining face. The longwall shearer includes a chassis, an arm pivotably coupled to the chassis, a cutting drum for engaging the mining face, and a lump breaker for engaging material on the face conveyor. The chassis includes a first end and a second end, and the chassis is movable in at least a first direction that is generally parallel to the mining face. The cutting drum is rotatably supported on the arm. The lump breaker is pivotably coupled to the chassis about an axis, and the lump breaker includes at least one tooth for breaking apart the cut material.

Abstract: A chain tension sensor for a chain conveyor, the conveyor including a frame and a chain having a plurality of flights. The tension sensor includes a reaction arm and a load sensing pin. The reaction arm includes a first end, a second end opposite the first end, and a load pad. The first end is pivotably coupled to the frame by a pivot pin defining a pivot axis. The load pad is adjacent the conveyor chain and positioned to contact flights passing the load pad. The flights contacting the load pad exert a force on the reaction in a direction that is perpendicular to the pivot axis. The load sensing pin is coupled to the reaction arm such that the load sensing pin senses the force that is exerted by the flights.

Abstract: A surface mining system for removing material from a mining face generally includes a conveyor extending substantially parallel to the mining face, a miner supported by and moveable along the conveyor, and a conveyor translation device associated with the conveyor and operable to move the conveyor and the miner toward the mining face. A method for advancing a surface mining longwall system generally includes moving the longwall shearer along a face conveyor, operating load translation devices to move the face conveyor and the longwall shearer toward the mining face, resetting a first group of load translation devices, and then resetting a second group of load translation devices. A load translation device generally includes an actuator, a ground drilling device coupled to and moveable with a portion of the actuator, and a frame coupled to and moveable with another portion of the actuator.

Abstract: A multi-piece shaft for an idler roller including a tube having a first end and a second end. The shaft includes a first stub secured to the first end of the tube by a mechanical interlock and a second stub secured to the second end of the tube by a mechanical interlock. The first stub extends from the first end and the second stub extends from the second end when secured to the tube such that the tube, the first stub and the second stub define a length of the shaft.

Abstract: A vehicle is provided that connects to an overhead power structure for powering and guiding the vehicle. The overhead power structure includes a trolley, a track along which the trolley runs, a power source connected to the track, and a cable connected to the trolley and configured to attach to the vehicle moving on a surface. The vehicle includes a chassis and a cable connected to the chassis and configured to mechanically and electrically connect the vehicle to the overhead power structure. The chassis includes a connector rotatable 360 degrees, and the cable connects to the chassis through the connector.

Abstract: A longwall shearer or other machine with a gear case for transmitting rotational power from a drive to a driven member. The gear case comprises a drive, a driven member, at least one axle including at least one aperture formed therein to circulate cooling fluid through the axle, and a gear mounted to rotate on the axle and positioned to transmit power from the drive to the driven member.

Abstract: A mining machine for cutting material from a mine wall includes a cutting head that is movable to engage the mine wall, a vacuum duct positioned proximate the cutting head and including an inlet for receiving the material that is cut from the mine wall, and a sizer for reducing the size of material that passes into the vacuum duct, the sizer being positioned proximate the inlet.

Abstract: A material extraction system is provided for an underground mine. The mine includes a roadway entry and a draw-bell entry intersecting the roadway entry and affording access to a draw-bell. The system generally includes a loader movable from the roadway entry into the draw-bell entry for removing material from the draw-bell, a sizer coupled to the loader for sizing the removed material, a material collector operable to collect the sized material, and a shuttle car operable to receive the collected material from the material collector. The material collector has a loading end and a discharge end, and material transport device extending therebetween. The shuttle car is movable along the roadway entry for transferring the collected material so as to facilitate a substantially continuous extraction of the material.

Abstract: A continuous material extraction system for a mine. The mine includes a roadway entry and a draw-bell entry intersecting the roadway entry and affording access to a draw-bell. The system generally includes a conveyor extending along the roadway entry, roadway rails extending along the roadway entry, and a material collector moveable along the roadway rails. The material collector is operable to crush material and deposit crushed material onto the conveyor. The system also includes a loading machine that is moveable along the rails and from the roadway entry into the draw-bell entry for removing material from the draw-bell and transferring material removed from the draw bell to the material collector. A bridge conveyor extends between the loading machine and the material collector.

Abstract: An electrically powered mining vehicle including a frame rollingly supported on a surface for movement over the surface. An electric motor is coupled to the frame for proving power to the vehicle. A cable is electrically coupled to the electric motor for supplying electricity thereto and a cable management system is coupled to the frame and arranged to receive and payout the cable as the vehicle moves over the surface. A sheave bracket is coupled to the frame and arranged to direct the cable into the cable management system and includes a lower plate arranged substantially horizontally, a plurality of vertical rollers that are coupled to the lower plate and are arranged to guide the cable into the cable management system, and a horizontal roller that is coupled to the lower plate and arranged to elevate the cable above the lower plate.