Abstract: A seat belt pretensioner for a seat belt device in a vehicle, the pretensioner including a frame, a ball housing attached to the frame and a drive wheel located within the ball housing. A spool is connected to the drive wheel and is fixed to one end of a seat belt webbing so that the webbing may be wound around the spool. The pretensioner further includes a pipe connected to the ball housing and a gas generator connected to the pipe. At least one power transmission element is carried in the pipe and is driven by gas provided from the gas generator to contact the drive wheel and rotate the spool to retract the seat belt. A seal member is located between the at least one power transmission element and the gas generator. The seal member is sized to plug the pipe at an inlet to the ball housing.

Abstract: A seat belt system for restraining an occupant of a vehicle. The system includes a webbing and a pretensioner. A cable connects the webbing to the pretensioner. The pretensioner includes a housing, a gas generator, and an outer cylinder connected to the housing. A gas generator provides gases into a pressure chamber in the outer cylinder to drive a piston, an inner cylinder and the cable in a pretensioning direction. A sealing ring is located between the outer cylinder and inner cylinder. The sealing ring is configured to provide a seal to prevent the gases provided by the gas generator from passing. A deflector shield is located between the outer cylinder and the inner cylinder and closer to the pressure chamber than the sealing ring, wherein the deflector shield is configured to deflect the gases away from the sealing ring.

Abstract: A sensor system includes a first electrode serving as a primary electrode with a controller electrically and physically coupled to the first electrode. Computer executable instructions execute software commands on the controller causing the controller to apply a voltage to the first electrode to generate an electric field around the first electrode. A second electrode has at least a portion of the second electrode being disposed within the electrical field generated by the first electrode, and the second electrode operates while being physically decoupled from the controller. The electrical field generated by the first electrode induces a corresponding charge on the second electrode, and proximity of a conductive material on or near the first or second electrode alters the electrical signal received back by the controller from the first electrode to allow for sensing the conductive material.

Abstract: Methods for marking a seat belt webbing with an infrared compound are described herein. The methods comprise ablating a surface of the seat belt webbing by directing one or more laser pulses toward the seat belt webbing; and coating the ablated surface of the seat belt webbing with the infrared compound, wherein the infrared compound increases absorptivity or reflectivity of the seat belt webbing to infrared radiation. Methods for optically monitoring operation of the seat belt webbing in a vehicle and distinguishing between proper positioning and improper positioning of the seat belt webbing are also disclosed.

Abstract: Various implementations include a light bar system for a steering wheel of a vehicle that includes a high intensity light source, a light diffusing layer, and an outer lens. For example, in certain implementations, the light diffusing layer is disposed between a plurality of high intensity light emitting diodes (LEDs) and an outer lens, and the light diffusing layer causes the light from the LEDs to appear as a continuous stream of light across a length of the lens and provides sufficiently bright lighting to warn or communicate with the driver in various ambient lighting conditions. In certain implementations, the outer lens is colored to blend in with the rest of the steering wheel when the LEDs are not activated.

Abstract: Various implementations include a system for adjusting the position of a seatbelt in a vehicle. The system includes a shoulder anchor, at least one sensor, and a processor. The shoulder anchor is for receiving a seatbelt. The shoulder anchor is movable relative to a seat disposed within the vehicle. The processor is in electrical communication with the sensor and a memory. The processor executes computer-readable instructions stored on the memory. The instructions cause the processor to receive sensor data from the sensor, determine whether the seatbelt is within an expected area on a person in the seat based on the received sensor data, and cause the shoulder anchor to move relative to the seat in response to the seatbelt being outside of the expected area on the person in the seat such that the seatbelt is moved into the expected area.

Abstract: An occupant or object sensing system in a vehicle includes electrical circuits for capacitive sensing and corresponding circuits shielding the sensing system from interference. A sensing circuit and a shielding circuit may be printed by screen printing with conductive ink on opposite sides of a non-conductive substrate. The substrate is a plastic film or other fabric that has an elastic memory structure that is resilient to stretching. The conductive inks used to print circuits onto the substrate have a similar resilience to stretching such that the substrate and the circuits thereon can be subject to deforming forces without breaking the printed circuits. The substrate may be covered with a carbon polymer layer to provide alternative conductive paths that enable fast recovery for conduction in the presence of any break in the printed conductive traces on the substrate.

Abstract: A power circuit breaker has a housing defining a first passage and a cross passage through the housing. A bus bar extends through the cross passage and is configured to transmit electric power and/or break transmission of the electric power through the housing. The bus bar includes at least an input section, a coin or center section, and an output section that are separable from each other. The housing aligns a solenoid piston within the first passage of the housing. The solenoid has a piston with two opposite ends, and one of the ends operates as a plunger to separate the sections of the bus bar when the solenoid is actuated. The plunger moves the coin or center section of the bus bar out of contact with the input section and the output section of the bus bar to break electrical transmission across the bus bar.

Abstract: Various implementations of an illumination system include a light guide, a housing having a ceiling and defining a window, and a base coupled to the housing. The light guide is supported between the base and the ceiling. At least one light source is disposed adjacent a first end of the light guide. The light guide transmits the light from the light source through at least a portion of the outer surface of the light guide and the window. One or more tabs extending from the base each define at least one opening, and the at least one opening defined by each tab is alignable with an opening in a spoke portion of a frame. The openings receive a fastener to couple the base to the spoke portion. The housing may be integrally formed with a trim cover coupled to the frame.

Abstract: A pretensioner for a seat belt device in a vehicle includes a cable connected to the seat belt device at a first end of the cable. The pretensioner also includes a base frame containing a pipe. A rod is located within the pipe, and one end of the rod is configured to be subjected to pressure from gas provided by a gas generator. A second end of the cable and a second end of the rod are connected to a swage block. The rod is configured to be driven within the pipe in the pretensioning direction by gas from the gas generator when the gas generator initiates in response to an acceleration of the vehicle greater than a predetermined high acceleration thereby causing the swage block to move and pull the cable to thereby cause a corresponding movement of the seat belt device.

Abstract: Various implementations include a child restraint anchoring system. The system includes one or more anchors configured for coupling to a support frame of a vehicle seat. The one or more anchors are automatically movable from a retracted position to an extended position. The one or more anchors are closer to the support frame in the retracted position than in the extended position.

Abstract: An occupant or object sensing system in a vehicle includes electrical circuits for resistive and/or capacitive sensing and corresponding circuits shielding the sensing system from interference. A sensing circuit and a shielding circuit may be printed by screen printing with conductive ink on opposite sides of a non-conductive substrate. The substrate is a plastic film or other fabric that has an elastic memory structure that is resilient to stretching. The conductive inks used to print circuits onto the substrate have a similar resilience to stretching such that the substrate and the circuits thereon can be subject to deforming forces without breaking the printed circuits. The substrate may be covered with a carbon polymer layer to provide alternative conductive paths that enable fast recovery for conduction in the presence of any break in the printed conductive traces on the substrate.

Abstract: The disclosed method is stored as computer readable instructions and carried out by a processor that is part of a disclosed occupant monitoring system (OMS). The method starts with the receipt of an external signal by the processor. The external signal can be the starting of the vehicle engine, an indication of semi-autonomous or autonomous driving mode, or an indication that the occupant is seated, is in contact with a steering wheel, and/or is in contact with at least one dashboard control. The receipt of the external signal causes the processor to capture an image, analyze the image to determine if at least one monitoring condition is met, generate an adjustment signal if the monitoring condition is not met, and communicate the adjustment signal to at least one VCS, and repeating the monitoring loop. In some implementations, multiple images are captured and analyzed during the cycling of a monitoring loop.

Abstract: Implementations include methods of controlling a haptic response comprising receiving a force signal from a force sensor; determining a force magnitude associated with the force signal; comparing the force magnitude with an initial threshold force amount to determine whether the force magnitude exceeds the initial threshold force amount; measuring an elapsed time that the force magnitude exceeds the initial threshold force amount; comparing the elapsed time to a minimum elapsed time; if the elapsed time being greater than the minimum elapsed time, generating a haptic feedback control signal, the haptic feedback control signal causing a haptic actuator to propagate a plurality of pressure waves at a propagation frequency, the propagation frequency being proportional to the force magnitude; and generating a scroll control signal that causes a menu system to scroll through a plurality of menu options provided by the menu system at a scroll frequency associated with the propagation frequency.

Abstract: A programmable resistance circuit provides a selected resistance by configuring a reference resistor to exhibit an effective resistance, in an operational sense, by achieving an average output voltage between a source line and a return line in the programmable resistance circuit. The average output voltage corresponds to the effective resistance. The effective resistance is achieved by utilizing a modulated voltage source to bias a transistor and intermittently draw current across the reference resistor according to the duty cycle of the modulated voltage source. A programmed resistance circuit can produce a selected resistance corresponding to button selection zones of a vehicle user interface when connected to a remote circuit that acts according to a user selection.

Abstract: Various implementations include a switch assembly that includes a housing and at least two printed circuit boards (PCBs) that are disposed within the housing and are axially arranged relative to each other. One or more force sensors are disposed on one of the PCBs, and, in some implementations, the one or more force sensors receive force input received by a touch overlay plate. Signals from the force sensors are processed to determine a magnitude, acceleration, and/or location of the force input, and a haptic feedback response is received by the touch overlay plate. The haptic feedback response is based on the force magnitude, acceleration, and/or location of input, according to some implementations. Axially arranging the PCBs reduces the footprint of the switch assembly and allows for the inclusion of more electrical components in the switch assembly, according to some implementations.

Abstract: An imaging system connected to an occupant monitoring system includes communications with an apparatus for measuring gas or airborne compound concentrations in a vehicle cabin. The apparatus includes a housing configured as a flow tube in fluid communication with ambient air in the vehicle cabin. A spectrometer is mounted within the housing and subject to ambient air flow through the housing, and the spectrometer is connected to a light source and receives reflected light from the air flow to detect by spectrum analysis the concentration of target gases and/or airborne compounds. The spectrometer identifies spectral changes in the light and reflected light within the ambient air flow. The spectrometer communicates with computerized vehicle control systems, and runs software stored to calculate the concentration of target gases and/or airborne compounds from the spectral changes.

Abstract: An airbag module according to various implementations includes an inflatable cushion, a folding tab, and an inflator. The inflatable cushion includes a first panel and a second panel, each of the first and second panels including an inner surface and an outer surface. When the outer surfaces of the first and second panels are coupled together to form an inverted seam, the folding tab is coupled between the respective outer surfaces of the first and second panels. As a result, the inflatable cushion includes an increased strength while maintaining an ease of assembly using current inflatable cushion folding machines.

Abstract: In one embodiment, a system of detecting seat belt operation in a vehicle includes at least one light source configured to emit a predetermined wavelength of light onto structures within the vehicle, wherein at least one of the structures is a passenger seat belt assembly having a pattern that reflects the predetermined wavelength at a preferred luminance. At least one 3-D time of flight camera is positioned in the vehicle to receive reflected light from the structures in the vehicle and provide images of the structures that distinguish the preferred luminance of the pattern from other structures in the vehicle. A computer processor connected to computer memory and the camera includes computer readable instructions causing the processor to reconstruct 3-D information in regard to respective images of the structures and calculate a depth measurement of the distance of the reflective pattern on the passenger seat belt assembly from the camera.

Abstract: A switch assembly that provides haptic feedback includes a printed circuit board (PCB) having a first planar surface that faces in a first direction and a second planar surface that faces in a second direction, the second direction being opposite from the first direction, a touch plate having a first surface that faces in the first direction and a second surface that faces in the second direction, wherein the first surface of the touch plate is proximate the second planar surface of the PCB, and a haptic exciter that has a conductive coil of wire having a hollow inner core and a magnet that is at least partially disposed within the hollow inner core of the coil of wire such that the magnet alternatively moves in the first and second directions as an alternating current passes through the conductive coil of wire.