Patents Assigned to JSP Corporation
  • Patent number: 11174365
    Abstract: The present invention is concerned with expanded beads of a block copolymer of a polyethylene block and an ethylene/?-olefin copolymer block, wherein a xylene insoluble fraction (A) of the expanded beads by a hot xylene extraction method is 10 to 70% by weight, and a ratio (A/B) of the xylene insoluble fraction (A) to a xylene insoluble fraction (B) of the expanded beads by a hot xylene extraction method when divided into two equal parts and measured is 1.0 to 1.1, and is able to provide expanded beads with excellent in-mold moldability and an expanded beads molded article with excellent fusion bondability and restorability.
    Type: Grant
    Filed: November 2, 2017
    Date of Patent: November 16, 2021
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Patent number: 11168194
    Abstract: The present invention relates to thermoplastic olefin elastomer expanded beads, having an average aspect ratio of 1.10 or less and an average circularity of 0.985 or more. The thermoplastic olefin elastomer expanded beads preferably have a crystal structure such that a melting peak inherent in the thermoplastic olefin elastomer (inherent peak) and one or more melting peaks on a higher temperature side than the inherent peak (high temperature peaks) appear on a DSC curve obtained when heating the expanded beads from 23° C. to 200° C. at a heating rate of 10° C./min.
    Type: Grant
    Filed: June 21, 2018
    Date of Patent: November 9, 2021
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Patent number: 11161328
    Abstract: A laminated foam sheet having a polyethylene resin foam layer and an antistatic polyethylene layer laminated on one or both sides thereof is produced by coextruding melts for respective layers, wherein the melt for the antistatic layer contains a polyethylene resin, an ionomer resin antistatic agent and a specific amount of volatile plasticizer blend containing an alcohol and a saturated hydrocarbon or a dialkyl ether. The antistatic layer of the obtained laminated foam sheet has specific morphology.
    Type: Grant
    Filed: January 13, 2020
    Date of Patent: November 2, 2021
    Assignee: JSP CORPORATION
    Inventors: Ryuichi Taniguchi, Hirotoshi Kakuta, Takashi Ori
  • Publication number: 20210309843
    Abstract: A method for producing a polypropylene-based resin foamed molded article by blow molding a foamed parison formed of a base resin, in which: the base resin contains, in specific mixing proportions, a branched polypropylene-based resin (A), a linear polypropylene-based resin (B) and a recovered raw material (C) that is recovered in the course of production of the polypropylene-based resin foamed molded article. Each of the resin (A), resin (B) and the recovered raw material (C), has a specific range of a melt tension and a melt flow rate. A difference in melting point between the resin (A) and resin (B) is within a specific range. A difference in crystallization temperature between the resin (A) and resin (B) is within a specific range.
    Type: Application
    Filed: September 21, 2018
    Publication date: October 7, 2021
    Applicant: JSP CORPORATION
    Inventors: Masahiro GOMIBUCHI, Jinichiro NORO
  • Publication number: 20210300005
    Abstract: A laminated article includes a thermoplastic resin expanded beads molded layer A having a volume Va and a tensile modulus TMa which is 2 to 100 MPa, and a thermoplastic elastomer expanded beads molded layer B having a volume Vb and a tensile modulus TMb which is 0.05 MPa or more and less than 2 MPa, the layers A and B being laminated and bonded to each other. Va:Vb is 90:10 to 50:50 and TMb/TMa is 0.025 or less.
    Type: Application
    Filed: July 12, 2019
    Publication date: September 30, 2021
    Applicant: JSP CORPORATION
    Inventors: Shota TAKAGi, Akinobu HIRA
  • Patent number: 11111351
    Abstract: The present invention relates to an expanded beads molded article, which is obtained through in-mold molding of expanded thermoplastic elastomer beads, has voids, and has a density of 150 to 300 kg/m3 and a voidage of 10 to 70% by volume.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: September 7, 2021
    Assignee: JSP Corporation
    Inventors: Nobumasa Koshita, Masaharu Oikawa, Tatsuya Hayashi
  • Publication number: 20210253818
    Abstract: The polyamide-based resin expanded beads are expanded beads including a polyamide-based resin as a base resin, in which the average value of bead weight of the expanded beads is 0.5 mg or more and 8 mg or less, the coefficient of variation of the bead weight of the expanded beads is 10% or less, and the average value of the ratio of a long diameter to a short diameter (a long diameter/a short diameter) of the expanded beads measured with a projection image photographing type bead size distribution analyzer is 1 or more and 1.5 or less, the coefficient of variation of the ratio (a long diameter/a short diameter) is 12% or less, the average value of the a short diameter is 1 mm or more and 4 mm or less, and the coefficient of variation of the a short diameter is 10% or less.
    Type: Application
    Filed: February 5, 2021
    Publication date: August 19, 2021
    Applicant: JSP CORPORATION
    Inventor: Tatsuya HAYASHI
  • Patent number: 11052800
    Abstract: A seat core material of the present invention is a seat core material for vehicle including a thermoplastic resin expanded bead article and a frame member embedded in a peripheral edge portion of the expanded bead article. The frame member includes a front frame part, a rear frame part, and two side frame parts interconnecting the front frame part and the rear frame part. Slits crossing the two side frame parts are formed along a longitudinal direction with continuous parts left intact outside the side frame parts on both ends of the expanded bead article. The slit penetrates or does not penetrate the expanded bead article in a thickness direction. The continuous parts are formed in a curved shape or a bent shape.
    Type: Grant
    Filed: February 15, 2018
    Date of Patent: July 6, 2021
    Assignee: JSP CORPORATION
    Inventors: Atsuo Takayama, Keiichi Hashimoto, Katsunori Hisamatsu
  • Publication number: 20210130600
    Abstract: A resin sheet of the present invention is a checker glass-like resin sheet made of a transparent thermoplastic resin, and includes a plurality of sectional arch-shaped elongated protrusions extending in one direction are regularly arranged in rows on, one surface of the resin sheet; and a plurality of sectional arch-shaped elongated protrusions extending in a direction perpendicular to the protrusions arranged on the one surface are regularly arranged in rows, on another surface of the resin sheet, in which an arithmetic average waviness (Wa) at a vertex of the protrusion in a direction in which the protrusion extends is 20 ?m or less on both surfaces of the resin sheet. Accordingly, there is provided a resin sheet that can be used as an alternative to checker glass and has a certain degree of visibility from a short distance while having a shielding property from a long distance.
    Type: Application
    Filed: July 18, 2018
    Publication date: May 6, 2021
    Applicant: JSP CORPORATION
    Inventors: Ryosuke ITAGAKI, Mitsuhiro AKIYAMA
  • Patent number: 10974435
    Abstract: A method for producing a foamed blow-molded article, which includes extruding a physical blowing agent-containing foamable molten resin downwardly through a annular die to form a tubular foamed parison, clamping the foamed parison between split molds, and then blow molding it. At the latest before completion of the clamping of the foamed parison between the split molds, a gas is blown toward an inner peripheral surface of an upper portion of the foamed parison, the bottom portion of which has been closed, from a gas ejection outlet located within the foamed parison at a position immediately below the annular die to widen the foamed parison.
    Type: Grant
    Filed: December 11, 2015
    Date of Patent: April 13, 2021
    Assignee: JSP CORPORATION
    Inventors: Masahiro Gomibuchi, Toshio Morita
  • Patent number: 10899904
    Abstract: The present invention is concerned with expanded beads of thermoplastic polyurethane in which a water-soluble anionic surfactant is attached at 50 mg/m2 to 1,000 mg/m2 onto the surfaces of expanded beads of thermoplastic polyurethane having a dispersant attached thereto; and a method for producing an expanded beads molded article, including filling the expanded beads of thermoplastic polyurethane in a mold for molding and heating with a water vapor to mutually fuse the expanded beads with each other. The present invention provides expanded beads from which an expanded TPU beads molded article having excellent tensile strength and a method for producing an expanded TPU beads molded article.
    Type: Grant
    Filed: February 3, 2017
    Date of Patent: January 26, 2021
    Assignee: JSP Corporation
    Inventors: Masaharu Oikawa, Koki Nishijima, Nobumasa Koshita, Tatsuya Hayashi
  • Patent number: 10893750
    Abstract: A method for producing a seat core material that has a foamed molded substrate and a frame member embedded in a periphery thereof, which includes, as step (a), heating thermoplastic resin expanded beads in a mold cavity, in which the frame member has been disposed, to fusion-bond the expanded beads to each other and to obtain the foamed molded substrate with the frame member being embedded in the periphery thereof; and, as step (b), simultaneously with step (a) or after step (a), forming a void cavity S, S? in the foamed molded substrate at a position along and adjacent to the frame member. The void cavity S, S? has a size and shape that allows a relative displacement between the frame member and the foamed molded substrate when the foamed molded substrate shrinks after step (b).
    Type: Grant
    Filed: December 20, 2016
    Date of Patent: January 19, 2021
    Assignee: JSP CORPORATION
    Inventors: Atsuo Takayama, Motoaki Ueguri, Keiichi Hashimoto
  • Patent number: 10875436
    Abstract: Provided is a core material of a seat cushion for a vehicle, including: a thermoplastic resin expanded beads molded article having a substantially rectangular shape in top view, that has thick portions on a front side and both sides of a circumferential portion thereof, and that has an occupant seating portion on an upper surface in an inner region thereof; and an annular frame member that is insert-molded at the circumferential portion of the thermoplastic resin expanded beads molded article. In the thermoplastic resin expanded beads molded article, formed are first slits having: slit pieces that extend along a front frame member at a position in front of the occupant sitting part and inside from the front frame part; and slit pieces that extend along a side frame member at a position outside from the occupant sitting part and inside from a side frame part.
    Type: Grant
    Filed: February 26, 2018
    Date of Patent: December 29, 2020
    Assignee: JSP Corporation
    Inventors: Atsuo Takayama, Takamitsu Matsumoto
  • Publication number: 20200398540
    Abstract: A laminated foam sheet obtained by a coextrusion lamination method and having a polyethylene foam layer, and an antistatic layer laminated on at least one side of the foam layer. The antistatic layer contains a polyethylene resin, an ionomer resin and a polyalkylene glycol and has such specific morphology that the polyethylene resin forms a continuous phase and the ionomer resin forms small dispersed phases dispersed in the continuous phase.
    Type: Application
    Filed: May 29, 2020
    Publication date: December 24, 2020
    Applicant: JSP CORPORATION
    Inventors: Takashi NISHIMOTO, Ryohei TAKEUCHI
  • Patent number: 10814594
    Abstract: A laminated foam interleaf sheet for being interposed between glass plates, having a foam layer of a polyethylene-based resin, and an antistatic layer which is laminated on each of both sides of the foam layer and contains a polyethylene-based resin, a polystyrene-based resin and a polymeric antistatic agent, the laminated foam interleaf sheet having a surface roughness Ra of 30 ?m or less.
    Type: Grant
    Filed: March 28, 2016
    Date of Patent: October 27, 2020
    Assignee: JSP CORPORATION
    Inventors: Takeshi Aoki, Takashi Nishimoto, Ryohei Takeuchi
  • Patent number: 10807507
    Abstract: A seat core material of the present invention is a seat core material for vehicle including: a thermoplastic resin expanded bead article; and a frame member embedded in a peripheral edge portion of the expanded bead article. The expanded bead article has two or more lightening parts in an area from a center portion as seen in a front-back direction to a rear side. A through or non-through slit is provided in a continuous part between the lightening parts or an area in front of the continuous part over a distance of 100 mm or less along a vehicle-width direction of the expanded bead article. The slit is closed at both longitudinal ends.
    Type: Grant
    Filed: February 6, 2018
    Date of Patent: October 20, 2020
    Assignee: JSP CORPORATION
    Inventors: Keiichi Hashimoto, Katsunori Hisamatsu, Atsuo Takayama
  • Patent number: 10793694
    Abstract: Provided are expanded beads capable of providing an expanded thermoplastic polyurethane beads molded article which is excellent in physical properties, such as compression characteristics, repulsion elasticity, etc., and an expanded thermoplastic polyurethane beads molded article. Expanded beads of thermoplastic polyurethane, wherein a Shore A hardness of the thermoplastic polyurethane is 85 or more; an average cell diameter of the expanded beads is 50 to 300 ?m; and a closed cell ratio when bisecting the expanded thermoplastic polyurethane bead is 60% or more; and an expanded thermoplastic polyurethane beads molded article obtained through in-mold molding of the same are disclosed.
    Type: Grant
    Filed: May 25, 2016
    Date of Patent: October 6, 2020
    Assignee: JSP Corporation
    Inventors: Nobumasa Koshita, Koki Nishijima, Masaharu Oikawa
  • Patent number: 10787555
    Abstract: The present invention is concerned with an expanded beads molded article of expanded beads comprising a crosslinked multi-block copolymer containing a polyethylene block and an ethylene/?-olefin copolymer block, wherein a density is 40 to 150 g/L; a gel fraction by a hot xylene extraction method is 30 to 70% by weight; a tensile elongation is 120% or more; a bead weight of the expanded beads is 0.8 to 8 mg; and the number of expanded beads per unit area on a surface of the expanded beads molded article is 5 to 30 per cm2, and is able to provide an expanded beads molded article which is light in weight and favorable in surface properties, fusion bondability, and durability.
    Type: Grant
    Filed: October 2, 2017
    Date of Patent: September 29, 2020
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Publication number: 20200282695
    Abstract: A skin-covered foamed molded article having excellent lightweight property, bending rigidity, and favorable dimensional stability, which includes: a skin material composed of a hollow molded body produced by blow-molding an extruded parison; and an expanded bead molded article located inside the skin material, wherein the skin material has an average wall thickness of from 1.0 mm to 5.0 mm, the skin material includes a glass fiber-reinforced polypropylene-based resin containing glass fiber in a range of from 5 mass % to 30 mass %, the glass fiber has a weight-average fiber length of from 0.4 mm to 1.5 mm, the expanded bead molded article includes a polypropylene-based resin, the peeling strength between the skin material and the expanded bead molded article is 0.1 MPa or higher, and the longitudinal linear expansion coefficient of the skin-covered foamed molded article (100) at from 23° C. to 80° C. is 7×10?5/° C. or lower.
    Type: Application
    Filed: September 14, 2018
    Publication date: September 10, 2020
    Applicant: JSP CORPORATION
    Inventor: Tomoo TOKIWA
  • Patent number: 10766166
    Abstract: A method for producing a skin-covered molded article including filling polypropylene-based resin expanded beads in a hollow space of a thermoplastic resin skin and feeding steam into the hollow space to fusion-bond the expanded beads together, the expanded beads showing specific DSC characteristics involving a specific high temperature peak(s) with specific heat of fusion.
    Type: Grant
    Filed: July 7, 2015
    Date of Patent: September 8, 2020
    Assignee: JSP CORPORATION
    Inventor: Tomoo Tokiwa